Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1712025

1712025

Phoenix Contact

TERM BLK 2POS TOP ENTRY 5MM PCB

14

1864480

1864480

Phoenix Contact

TERM BLOCK 7POS 45DEG 5MM PCB

7

1792232

1792232

Phoenix Contact

TERM BLOCK 3POS 30DEG 7.5MM PCB

211

1751332

1751332

Phoenix Contact

TERM BLK 11P SIDE ENT 3.5MM PCB

45

1773976

1773976

Phoenix Contact

TERM BLK 2P SIDE ENT 10.16MM PCB

364

1989052

1989052

Phoenix Contact

TERM BLOCK 12POS 45DEG 3.5MM PCB

319300

1751248

1751248

Phoenix Contact

TERM BLK 2POS SIDE ENT 3.5MM PCB

102983000

5452258

5452258

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

170500

1905311

1905311

Phoenix Contact

TERM BLOCK 3POS 40DEG 5.08MM PCB

43

1824190

1824190

Phoenix Contact

TERM BLK 2POS TOP ENT 3.81MM SMD

139

1823489

1823489

Phoenix Contact

TERM BLK 9POS TOP ENTRY 5MM PCB

0

1907131

1907131

Phoenix Contact

TERM BLK 2P SIDE ENT 7.62MM PCB

1562

1711042

1711042

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

451

1823887

1823887

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM PCB

249

2200318

2200318

Phoenix Contact

TERM BLOCK 3POS 5MM PCB

0

1725698

1725698

Phoenix Contact

TERM BLK 6P SIDE ENT 2.54MM PCB

1594

1752117

1752117

Phoenix Contact

TERM BLOCK 3POS 25DEG 3.5MM PCB

96

1723195

1723195

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

235

1869347

1869347

Phoenix Contact

TERM BLK 15POS 55DEG 5.08MM PCB

29

1770555

1770555

Phoenix Contact

TERM BLK 4P SIDE ENTRY 15MM PCB

88

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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