Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TC040303C500G

TC040303C500G

Anytek (Amphenol Anytek)

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

YG1001510000G

YG1001510000G

Anytek (Amphenol Anytek)

TERM BLK 10P SIDE ENTRY 5MM PCB

0

VJ0201820000G

VJ0201820000G

Anytek (Amphenol Anytek)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

T92021800000G

T92021800000G

Anytek (Amphenol Anytek)

TERM BLK 20P TOP ENT 5.08MM PCB

0

KY1701500000G

KY1701500000G

Anytek (Amphenol Anytek)

TERM BLK 17P SIDE ENTRY 5MM PCB

0

HB0212800000G

HB0212800000G

Anytek (Amphenol Anytek)

TERM BLK 2P SIDE ENTRY 10MM PCB

0

20020336-H040B01LF

20020336-H040B01LF

Anytek (Amphenol Anytek)

TERM BLOCK

0

HC02B0800000G

HC02B0800000G

Anytek (Amphenol Anytek)

TERM BLOCK 2POS 45DEG 3.7MM PCB

0

TF1201610000G

TF1201610000G

Anytek (Amphenol Anytek)

TERM BLK 12POS TOP ENT 3.5MM PCB

0

VT1121800000G

VT1121800000G

Anytek (Amphenol Anytek)

TERM BLK 11P SIDE ENT 5.08MM PCB

0

VI1121500000G

VI1121500000G

Anytek (Amphenol Anytek)

TERM BLK 11P TOP ENT 5.08MM PCB

0

VI1101550000G

VI1101550000G

Anytek (Amphenol Anytek)

TERM BLK 11P SIDE ENTRY 5MM PCB

0

HS2810800000G

HS2810800000G

Anytek (Amphenol Anytek)

TERM BLOCK 7POS 45DEG 7.5MM PCB

0

NJ0400500000G

NJ0400500000G

Anytek (Amphenol Anytek)

TERM BLK 4POS TOP ENTRY 5MM PCB

1656

H70210830000G

H70210830000G

Anytek (Amphenol Anytek)

TERM BLOCK 2POS 7.5MM PCB

0

TI0201500000G

TI0201500000G

Anytek (Amphenol Anytek)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

VI0801520000G

VI0801520000G

Anytek (Amphenol Anytek)

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

HA0360500000G

HA0360500000G

Anytek (Amphenol Anytek)

TERM BLK 3P TOP ENTRY 7.5MM PCB

0

HS4020810000G

HS4020810000G

Anytek (Amphenol Anytek)

TERM BLOCK 10POS 45DEG 10MM PCB

0

VJ0301520000G

VJ0301520000G

Anytek (Amphenol Anytek)

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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