Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
OSTTB030161

OSTTB030161

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 5MM PCB

83

OSTTC072162

OSTTC072162

On-Shore Technology, Inc.

TERM BLK 7P SIDE ENT 5.08MM PCB

260

ED3001/12-KD

ED3001/12-KD

On-Shore Technology, Inc.

TERM BLOCK 12POS 45DEG 5MM PCB

0

EDZ300/3

EDZ300/3

On-Shore Technology, Inc.

TERM BLOCK 3POS 45DEG 5.08MM PCB

0

OSTHG050080

OSTHG050080

On-Shore Technology, Inc.

TERM BLOCK 5POS 5MM PCB

24

OSTTE140161

OSTTE140161

On-Shore Technology, Inc.

TERM BLK 14P SIDE ENT 3.5MM PCB

0

EDZ500/3DS

EDZ500/3DS

On-Shore Technology, Inc.

TERM BLK 3P SIDE ENT 5.08MM PCB

312

ED555/10DS

ED555/10DS

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENT 3.5MM PCB

979

ED555/11DS

ED555/11DS

On-Shore Technology, Inc.

TERM BLK 11P SIDE ENT 3.5MM PCB

100

OSTTA060161

OSTTA060161

On-Shore Technology, Inc.

TERM BLK 6POS SIDE ENTRY 5MM PCB

1184

OSTHG060080

OSTHG060080

On-Shore Technology, Inc.

TERM BLOCK 6POS 5MM PCB

132

ED115/2DS-DG

ED115/2DS-DG

On-Shore Technology, Inc.

TERM BLK 2P TOP ENTRY 7.5MM PCB

0

OSTTB100161

OSTTB100161

On-Shore Technology, Inc.

TERM BLK 10POS TOP ENTRY 5MM PCB

0

ED104/9DS

ED104/9DS

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

ED3001/12-FD

ED3001/12-FD

On-Shore Technology, Inc.

TERM BLOCK 12POS 45DEG 5MM PCB

0

OSTHG070080

OSTHG070080

On-Shore Technology, Inc.

TERM BLOCK 7POS 5MM PCB

121

OSTTE080161

OSTTE080161

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENT 3.5MM PCB

120

OSTTE051104

OSTTE051104

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 7MM PCB

0

OSTTE120161

OSTTE120161

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 3.5MM PCB

77

ED590/5-DS

ED590/5-DS

On-Shore Technology, Inc.

TERM BLOCK 5POS 45DEG 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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