Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
OSTHC131080

OSTHC131080

On-Shore Technology, Inc.

TERM BLK 13POS TOP ENTRY 7MM PCB

0

OSTVQ193151

OSTVQ193151

On-Shore Technology, Inc.

TERM BLK 19P SIDE ENT 3.81MM PCB

0

OSTHA073150

OSTHA073150

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

OSTHD080080

OSTHD080080

On-Shore Technology, Inc.

TERM BLOCK 8POS 5.08MM PCB

0

OSTTV091150

OSTTV091150

On-Shore Technology, Inc.

TERM BLOCK 9POS 3.5MM PCB

0

OSTHF037081

OSTHF037081

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 5MM PCB

0

OSTYF042150

OSTYF042150

On-Shore Technology, Inc.

TERM BLK 4P SIDE ENT 5.08MM PCB

0

OSTYO040150

OSTYO040150

On-Shore Technology, Inc.

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

OSTEB050150

OSTEB050150

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

OSTT2070151

OSTT2070151

On-Shore Technology, Inc.

TERM BLOCK 7POS 5MM PCB

0

OSTT7064150

OSTT7064150

On-Shore Technology, Inc.

TERM BLK 6P SIDE ENT 7.62MM PCB

0

OSTHC16B080

OSTHC16B080

On-Shore Technology, Inc.

TERM BLK 16POS TOP ENT 2.5MM PCB

0

OSTVP236584

OSTVP236584

On-Shore Technology, Inc.

TERM BLK 23P SIDE ENTRY 10.16MM

0

OSTVT222180

OSTVT222180

On-Shore Technology, Inc.

TERM BLK 22P SIDE ENT 5.08MM PCB

0

OSTHE194041

OSTHE194041

On-Shore Technology, Inc.

TERM BLOCK 19POS 45DEG 2.5MM PCB

0

OSTEK102150

OSTEK102150

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENT 5.08MM PCB

0

OSTHG233080

OSTHG233080

On-Shore Technology, Inc.

TERM BLOCK 23POS 5.08MM PCB

0

OSTHX172081

OSTHX172081

On-Shore Technology, Inc.

TERM BLK 17POS TOP ENT 3.5MM PCB

0

OSTVQ213151

OSTVQ213151

On-Shore Technology, Inc.

TERM BLK 21P SIDE ENT 3.81MM PCB

0

OSTVI142151

OSTVI142151

On-Shore Technology, Inc.

TERM BLK 14P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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