Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
OSTHA153150

OSTHA153150

On-Shore Technology, Inc.

TERM BLK 15P SIDE ENTRY 5MM PCB

0

OSTVY050100

OSTVY050100

On-Shore Technology, Inc.

TERM BLOCK 5POS 45DEG 5MM PCB

0

OSTVQ071151

OSTVQ071151

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENT 3.5MM PCB

0

OSTYM186150

OSTYM186150

On-Shore Technology, Inc.

TERM BLK 9P SIDE ENT 5.08MM PCB

0

OSTHA210050

OSTHA210050

On-Shore Technology, Inc.

TERM BLK 21P TOP ENT 5.08MM PCB

0

OSTVJ166152

OSTVJ166152

On-Shore Technology, Inc.

TERM BLK 16P SIDE ENT 7.62MM PCB

0

OSTT5040150

OSTT5040150

On-Shore Technology, Inc.

TERM BLK 4POS SIDE ENT 3.5MM PCB

0

OSTVQ111150

OSTVQ111150

On-Shore Technology, Inc.

TERM BLK 11P SIDE ENT 3.5MM PCB

0

EDZ300/6

EDZ300/6

On-Shore Technology, Inc.

TERM BLOCK 6POS 45DEG 5.08MM PCB

0

OSTHG243080

OSTHG243080

On-Shore Technology, Inc.

TERM BLOCK 24POS 5.08MM PCB

0

OSTTV053150

OSTTV053150

On-Shore Technology, Inc.

TERM BLOCK 5POS 3.81MM PCB

0

OSTHA102150

OSTHA102150

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENT 7.62MM PCB

0

OSTVQ141150

OSTVQ141150

On-Shore Technology, Inc.

TERM BLK 14P SIDE ENT 3.5MM PCB

0

OSTER120151

OSTER120151

On-Shore Technology, Inc.

TERM BLK 12POS TOP ENT 3.5MM PCB

0

ED3100/5

ED3100/5

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

OSTHC140080

OSTHC140080

On-Shore Technology, Inc.

TERM BLK 14POS TOP ENT 3.5MM PCB

0

OSTTQ240100

OSTTQ240100

On-Shore Technology, Inc.

TERM BLOCK 24POS 5MM PCB

0

OSTHA106050

OSTHA106050

On-Shore Technology, Inc.

TERM BLK 10POS TOP ENT 7.5MM PCB

0

OSTHA094050

OSTHA094050

On-Shore Technology, Inc.

TERM BLK 9POS TOP ENTRY 10MM PCB

0

OSTYL082150

OSTYL082150

On-Shore Technology, Inc.

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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