Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ED3001/3-FD

ED3001/3-FD

On-Shore Technology, Inc.

TERM BLOCK 3POS 45DEG 5MM PCB

24

ED365/3

ED365/3

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENT 7.5MM PCB

3014

OSTTA050161

OSTTA050161

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 5MM PCB

6

OSTTA032161

OSTTA032161

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENT 7.5MM PCB

1445

ED4101/9-KD

ED4101/9-KD

On-Shore Technology, Inc.

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

OSTTA124163

OSTTA124163

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 5.08MM PCB

40

ED550/9DS

ED550/9DS

On-Shore Technology, Inc.

TERM BLK 9P TOP ENTRY 3.5MM PCB

64

ED550/10DS

ED550/10DS

On-Shore Technology, Inc.

TERM BLK 10POS TOP ENT 3.5MM PCB

705

ED555/8DS

ED555/8DS

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENT 3.5MM PCB

1922

ED3101/7-WD

ED3101/7-WD

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

ED3001/11-KD

ED3001/11-KD

On-Shore Technology, Inc.

TERM BLOCK 11POS 45DEG 5MM PCB

0

OSTTC100162

OSTTC100162

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENTRY 5MM PCB

0

OSTTF090161

OSTTF090161

On-Shore Technology, Inc.

TERM BLK 9P TOP ENTRY 3.5MM PCB

0

OSTTE140104

OSTTE140104

On-Shore Technology, Inc.

TERM BLK 14P SIDE ENT 3.5MM PCB

212

ED3000/9

ED3000/9

On-Shore Technology, Inc.

TERM BLOCK 9POS 45DEG 5MM PCB

0

OSTTE021104

OSTTE021104

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENTRY 7MM PCB

23

OSTTF070161

OSTTF070161

On-Shore Technology, Inc.

TERM BLK 7P TOP ENTRY 3.5MM PCB

0

OSTTC052162

OSTTC052162

On-Shore Technology, Inc.

TERM BLK 5P SIDE ENT 5.08MM PCB

4164

ED790/10

ED790/10

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENTRY 5MM PCB

0

ED100/8DS

ED100/8DS

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 5MM PCB

181

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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