Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ED650/3DS

ED650/3DS

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 7MM PCB

0

OSTTB062161

OSTTB062161

On-Shore Technology, Inc.

TERM BLK 6POS TOP ENT 5.08MM PCB

468

OSTHD040080

OSTHD040080

On-Shore Technology, Inc.

TERM BLOCK 4POS 5.08MM PCB

0

OSTTE070161

OSTTE070161

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENT 3.5MM PCB

37

OSTTC030162

OSTTC030162

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENTRY 5MM PCB

5658

OSTHG030080

OSTHG030080

On-Shore Technology, Inc.

TERM BLOCK 3POS 5MM PCB

1711

ED114/3DS

ED114/3DS

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENT 7.5MM PCB

263

OSTTB042161

OSTTB042161

On-Shore Technology, Inc.

TERM BLK 4POS TOP ENT 5.08MM PCB

190

ED3001/4-FD

ED3001/4-FD

On-Shore Technology, Inc.

TERM BLOCK 4POS 45DEG 5MM PCB

88

OSTTG030160B

OSTTG030160B

On-Shore Technology, Inc.

TERM BLOCK 3POS 5MM PCB

4844

ED793/8

ED793/8

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

ED3001/10-FD

ED3001/10-FD

On-Shore Technology, Inc.

TERM BLOCK 10POS 45DEG 5MM PCB

0

ED300/2

ED300/2

On-Shore Technology, Inc.

TERM BLOCK 2POS 45DEG 5MM PCB

4293

ED120/3DS

ED120/3DS

On-Shore Technology, Inc.

TERM BLK 3P SIDE ENT 5.08MM PCB

8193

OSTTA120161

OSTTA120161

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENTRY 5MM PCB

461

ED350/2

ED350/2

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

OSTVI032152

OSTVI032152

On-Shore Technology, Inc.

TERM BLK 3P SIDE ENT 5.08MM PCB

944

ED793/10

ED793/10

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENTRY 5MM PCB

0

OSTTE081104

OSTTE081104

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 7MM PCB

0

ED365/7

ED365/7

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENT 7.5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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