Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
691241810009

691241810009

Würth Elektronik Midcom

TERM BLK 9P SIDE ENTRY 10MM PCB

0

691411510007

691411510007

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, HORIZONT

99

691412220002M

691412220002M

Würth Elektronik Midcom

TERM BLOCK 2POS 45DEG 7MM PCB

0

691412420012M

691412420012M

Würth Elektronik Midcom

TERM BLK 12POS 45DEG 7.62MM PCB

0

691254410002

691254410002

Würth Elektronik Midcom

7.62 MM TERMINAL BLOCK, HORIZONT

322

691411710012B

691411710012B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

62

691127700002B

691127700002B

Würth Elektronik Midcom

TERM BLK 2POS TOP ENTRY 5MM PCB

0

691213610101

691213610101

Würth Elektronik Midcom

10.16 MM TERMINAL BLOCK, HORIZON

340

691412220008

691412220008

Würth Elektronik Midcom

TERM BLOCK 8POS 45DEG 7MM PCB

0

691221120003

691221120003

Würth Elektronik Midcom

3.50 MM TERMINAL BLOCK, 55 ENTR

599

691135710005

691135710005

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

480

691401700005B

691401700005B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

329

691412220009

691412220009

Würth Elektronik Midcom

TERM BLOCK 9POS 45DEG 7MM PCB

0

691230310004

691230310004

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK, DOUBLE L

794

691242710010

691242710010

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

80

691233510006

691233510006

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, DOUBLE L

140

691805010303

691805010303

Würth Elektronik Midcom

TERM BLK 3POS SIDE ENT 2.5MM SMD

700

691416500010

691416500010

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

99

691243200005

691243200005

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, VERTICAL

399

691411610004

691411610004

Würth Elektronik Midcom

TERM BLK 4P SIDE ENT 10.16MM PCB

28

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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