Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
691253410002

691253410002

Würth Elektronik Midcom

7.62 MM TERMINAL BLOCK, HORIZONT

355

691241610009

691241610009

Würth Elektronik Midcom

TERM BLK 9P SIDE ENT 10.16MM PCB

0

691131810004

691131810004

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, HORIZON

200

691242500009

691242500009

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

98

691221120002

691221120002

Würth Elektronik Midcom

3.50 MM TERMINAL BLOCK, 55 ENTR

634

691414720003B

691414720003B

Würth Elektronik Midcom

TERM BLOCK 3POS 45DEG 5MM PCB

335

691244500006

691244500006

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

199

691241800003

691241800003

Würth Elektronik Midcom

TERM BLK 3POS TOP ENTRY 10MM PCB

0

691254710002

691254710002

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

499

691135710009

691135710009

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

34

691253510003

691253510003

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, HORIZONT

369

691216710005

691216710005

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

179

691135710006

691135710006

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

392

691412320002M

691412320002M

Würth Elektronik Midcom

TERM BLOCK 2POS 45DEG 3.81MM PCB

652

691242710009

691242710009

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

99

691412220010

691412220010

Würth Elektronik Midcom

TERM BLOCK 10POS 45DEG 7MM PCB

0

691104800002

691104800002

Würth Elektronik Midcom

TERM BLK 2POS TOP ENTRY 10MM PCB

0

691201520002

691201520002

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, 45 ENTR

945

691253910003

691253910003

Würth Elektronik Midcom

7.50 MM TERMINAL BLOCK, HORIZONT

189

691242710007

691242710007

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

99

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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