Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
32.417

32.417

Altech Corporation

TERM BLOCK PCB FNT 17P 58MM 15A

0

MVE-274

MVE-274

Altech Corporation

PCB TERM 75MMPS 4PVERT15A300VGRN

0

MV-1024

MV-1024

Altech Corporation

PCB TERM BLOCK 1016MMPS 24P VERT

0

29.105

29.105

Altech Corporation

TERM BLK PCB TOP 5P 3.5MM 6A 125

0

30.867

30.867

Altech Corporation

TERM BLOCK FNT 17P 58MM 20A GRN

0

MV-4613

MV-4613

Altech Corporation

PCB TERM635MMPS 13PVERT25A300VGR

0

MVSP-252

MVSP-252

Altech Corporation

PCB TERM BLK 508MMPS 2P VERT 24A

100

29.103

29.103

Altech Corporation

TERM BLK PCB TOP 3P 3.5MM 6A 125

200

29.209

29.209

Altech Corporation

TERM BLK PCB FNT 3.5MM NO

0

35.517

35.517

Altech Corporation

TERM BLOCK PCB 17P 5MM AK2200/17

0

29.305

29.305

Altech Corporation

TERM BLK PCB TOP 3.5MM NO WP

0

MVEB-2511

MVEB-2511

Altech Corporation

PCB TERM 10MMPS 11P VERT 15A300V

0

MVS-1510 (35)

MVS-1510 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 10P

0

MHR-255

MHR-255

Altech Corporation

PCB TERM 5MMPS REV HORIZ 5P 15A

0

30.806

30.806

Altech Corporation

TERM BLOCK FNT 6P 5MM 20A GRN

0

MHS-1515

MHS-1515

Altech Corporation

PCB TERM BLOCK 500MMPS 15P HORIZ

0

MI-2515 (5,00)

MI-2515 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 15P 15A 30

0

34.906

34.906

Altech Corporation

TERM BLOCK PCB FNT 6P 5MM 20A HI

0

35.352

35.352

Altech Corporation

TERM BLOCK PCB FNT 2P 7.62MM 30A

0

MHE-273

MHE-273

Altech Corporation

PCB TERM 75MMPS HORIZ 3P 15A 300

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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