Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MVE-1522

MVE-1522

Altech Corporation

PCB TERM 5MMPS 22PVERT10A300VGRN

0

30.217

30.217

Altech Corporation

TERM BLK PCB FNT 17P 58MM 20A GR

0

MVS-158-5,08

MVS-158-5,08

Altech Corporation

PCB TERM 508MMPS 8P VERT 16A 300

0

MVE-1512

MVE-1512

Altech Corporation

PCB TERM 5MMPS 12PVERT10A300VGRN

0

29.352

29.352

Altech Corporation

TERM BLK PCB TOP 7MM NO WP

0

30.513

30.513

Altech Corporation

TERM BLOCK FNT 13POS 10MM 20A VE

0

MVS-133 (3,50)

MVS-133 (3,50)

Altech Corporation

PCB TERM BLOCK 350MM 3P VERT 10A

2568

30.511

30.511

Altech Corporation

TERM BLOCK FNT 11POS 10MM 20A VE

0

MH-278

MH-278

Altech Corporation

PCB TERM 75MMPS HORIZ 8P 15A 300

0

38.2208

38.2208

Altech Corporation

TERM PCB SPR 5MM 8P 15A 45DEG GR

150

30.614

30.614

Altech Corporation

TERM BLOCK 45DEG 14P 50MM 15A GR

860

MVDKB-2510

MVDKB-2510

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 20P

0

MVD-259

MVD-259

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 18POFF

0

MI-257 (35)

MI-257 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 7P 15A 3

0

MH-159

MH-159

Altech Corporation

PCB TERM 5MMPS HORIZ 9P 135A 250

0

MHR-2515

MHR-2515

Altech Corporation

PCB TERM 5MMPS REV HORIZ 15P 15A

0

MVS-1311

MVS-1311

Altech Corporation

PCB TERM BLOCK 381MMPS 11P VERT

0

MI-2522 (45)

MI-2522 (45)

Altech Corporation

PCB TERM 508MMPS 45 DEG 22P 15A

0

MVDK-2515

MVDK-2515

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 30PNO

0

30.607

30.607

Altech Corporation

TERM BLOCK 45DEG 7P 50MM 15A GRY

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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