Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MI-2515 (45)

MI-2515 (45)

Altech Corporation

PCB TERM508MMPS 15P 45 15A300VGR

0

29.957

29.957

Altech Corporation

TERM BLK PCB FNT 7P 5MM 20A GRY

0

30.753

30.753

Altech Corporation

PCB TERM TOP 3P 5MM 15A GRY

300

MVD-252

MVD-252

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 4POFFS

300

MI-258 (35)

MI-258 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 8P 15A 3

0

39.5359

39.5359

Altech Corporation

TERM BLK PCB 9P PUSHIN 2.54MM 6A

0

30.518

30.518

Altech Corporation

TERM BLOCK FNT 18POS 10MM 20A VE

0

MVS-154

MVS-154

Altech Corporation

PCB TERM 5MMPS 4P VERT 16A 250V

400

35.307

35.307

Altech Corporation

TERM BLOCK PCB FNT 7P 6.35MM AKZ

0

MH-156

MH-156

Altech Corporation

PCB TERM 5MMPS HORIZ 6P 135A 250

0

39.8654

39.8654

Altech Corporation

TERM BLK PCB PUSHIN 4P 11.5MM 20

0

MV-1020

MV-1020

Altech Corporation

PCB TERM BLOCK 1016MMPS 20P VERT

0

30.717

30.717

Altech Corporation

TERM BLOCK FNT 17P 5MM 20A GRY

0

MVSP-2524

MVSP-2524

Altech Corporation

PCB TERM BLOCK 508MMPS 24P VERT

0

MI-2714

MI-2714

Altech Corporation

PCB TERM 75MMPS 35 DEG 14P 15A 3

0

MHR-2521

MHR-2521

Altech Corporation

PCB TERM 5MMPS REV HORIZ 21P 15A

0

34.818

34.818

Altech Corporation

PCB TERM DOUBLE LEVEL 18P 5MM 20

0

MHE-1317

MHE-1317

Altech Corporation

PCB TERM 5MMPS (20) 17PHORIZ16A2

0

29.166

29.166

Altech Corporation

TERM BLK PCB TOP 16P 7MM 6A GRY

0

MHR-2524

MHR-2524

Altech Corporation

PCB TERM 5MMPS REV HORIZ 24P 15A

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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