Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
14010813101333

14010813101333

HARTING

HAR-FLEXICON, 8PIN TERMINAL BLOC

0

14020616402333

14020616402333

HARTING

HAR-FLEXICON, 6PIN TERMINAL BLOC

0

14010913101333

14010913101333

HARTING

HAR-FLEXICON, 9PIN TERMINAL BLOC

0

14010513101333

14010513101333

HARTING

HAR-FLEXICON, 5PIN TERMINAL BLOC

0

14010913102333

14010913102333

HARTING

HAR-FLEXICON, 9PIN TERMINAL BLOC

0

14020715402333

14020715402333

HARTING

HAR-FLEXICON, 7PIN TERMINAL BLOC

0

14021014402333

14021014402333

HARTING

HAR-FLEXICON, 10PIN TERMINAL BLO

0

14020215402333

14020215402333

HARTING

HAR-FLEXICON, 2PIN TERMINAL BLOC

0

14021014101333

14021014101333

HARTING

HAR-FLEXICON, 10PIN TERMINAL BLO

0

14010313102333

14010313102333

HARTING

HAR-FLEXICON, 3PIN TERMINAL BLOC

0

14020416404333

14020416404333

HARTING

HAR-FLEXICON, 4PIN TERMINAL BLOC

0

14021215402333

14021215402333

HARTING

HAR-FLEXICON, 12PIN TERMINAL BLO

0

14020815101333

14020815101333

HARTING

HAR-FLEXICON, 8PIN TERMINAL BLOC

0

14020221404333

14020221404333

HARTING

HAR-FLEXICON 7,50 TTSH-2 SAMPLE

0

14020515402333

14020515402333

HARTING

HAR-FLEXICON, 5PIN TERMINAL BLOC

0

14020325402333

14020325402333

HARTING

HAR-FLEXICON 10,16 TTSH-3 SAMPLE

0

14020515101333

14020515101333

HARTING

HAR-FLEXICON, 5PIN TERMINAL BLOC

0

14010713101333

14010713101333

HARTING

HAR-FLEXICON, 7PIN TERMINAL BLOC

0

14010213101333

14010213101333

HARTING

HAR-FLEXICON, 2PIN TERMINAL BLOC

0

14010413102333

14010413102333

HARTING

HAR-FLEXICON, 4PIN TERMINAL BLOC

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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