Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
14020516402000

14020516402000

HARTING

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

14010613102000

14010613102000

HARTING

TERM BLK 6P SIDE ENT 2.54MM SMD

504

14010313102000

14010313102000

HARTING

TERM BLK 3P SIDE ENT 2.54MM SMD

96

14011213101000

14011213101000

HARTING

TERM BLK 12P TOP ENT 2.54MM SMD

0

14011113101000

14011113101000

HARTING

TERM BLK 11P TOP ENT 2.54MM SMD

335

14010613101000

14010613101000

HARTING

TERM BLK 6POS TOP ENT 2.54MM SMD

85

14020414101000

14020414101000

HARTING

TERM BLK 4P TOP ENTRY 3.5MM PCB

198

14020415101000

14020415101000

HARTING

TERM BLK 4POS TOP ENT 3.81MM PCB

0

14020916402000

14020916402000

HARTING

HAR-FLEXICON, 9PIN TERMINAL BLOC

0

14021016402000

14021016402000

HARTING

TERM BLK 10P SIDE ENTRY 5MM PCB

0

14020416402000

14020416402000

HARTING

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

14030716101000

14030716101000

HARTING

HAR-FLEXICON, 7PIN TERMINAL BLOC

0

14010213102160

14010213102160

HARTING

HAR-FLEXICON, 2PIN TERMINAL BLOC

0

14020716404000

14020716404000

HARTING

HAR-FLEXICON, 7PIN TERMINAL BLOC

0

14020716402000

14020716402000

HARTING

HAR-FLEXICON, 7PIN TERMINAL BLOC

0

14021215101000

14021215101000

HARTING

HAR-FLEXICON, 12PIN TERMINAL BLO

0

14020515101000

14020515101000

HARTING

HAR-FLEXICON, 5PIN TERMINAL BLOC

0

14020915402000

14020915402000

HARTING

HAR-FLEXICON, 9PIN TERMINAL BLOC

0

14020216404000

14020216404000

HARTING

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

14031616101000

14031616101000

HARTING

HAR-FLEXICON, 16PIN TERMINAL BLO

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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