Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
ELMM21100

ELMM21100

Socapex (Amphenol Pcd)

TERM BLK 21POS 45DEG 5.08MM PCB

0

ESBM19200

ESBM19200

Socapex (Amphenol Pcd)

TERM BLK 19P SIDE ENT 3.81MM PCB

0

SCM061100L

SCM061100L

Socapex (Amphenol Pcd)

TERM BLK 6POS SIDE ENTRY 5MM PCB

0

SCM061100

SCM061100

Socapex (Amphenol Pcd)

TERM BLK 6POS SIDE ENTRY 5MM PCB

0

SCM091000

SCM091000

Socapex (Amphenol Pcd)

TERM BLK 9P SIDE ENT 5.08MM PCB

0

SCM021100L

SCM021100L

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ELMM04100

ELMM04100

Socapex (Amphenol Pcd)

TERM BLOCK 4POS 45DEG 5.08MM PCB

0

ESMT06140

ESMT06140

Socapex (Amphenol Pcd)

TERM BLK 3POS SIDE ENTRY 5MM PCB

0

ELM131200

ELM131200

Socapex (Amphenol Pcd)

TERM BLK 13P SIDE ENT 5.08MM PCB

0

SCM099000L

SCM099000L

Socapex (Amphenol Pcd)

TERM BLK 9POS TOP ENT 5.08MM PCB

0

ESLM11200

ESLM11200

Socapex (Amphenol Pcd)

TERM BLK 11P SIDE ENT 5.08MM PCB

0

ESMT02230

ESMT02230

Socapex (Amphenol Pcd)

TERM BLK 2P SIDE ENT 5.08MM PCB

0

SMVM04100

SMVM04100

Socapex (Amphenol Pcd)

TERM BLK 4P SIDE ENT 3.81MM SMD

0

ESDM08100

ESDM08100

Socapex (Amphenol Pcd)

TERM BLK 8P SIDE ENT 2.54MM PCB

0

SCM119100L

SCM119100L

Socapex (Amphenol Pcd)

TERM BLK 11POS TOP ENTRY 5MM PCB

0

ELM233200

ELM233200

Socapex (Amphenol Pcd)

TERM BLOCK 23POS 5.08MM PCB

0

ESMM10430

ESMM10430

Socapex (Amphenol Pcd)

TERM BLK 10POS 35DEG 7.62MM PCB

0

ELM053200

ELM053200

Socapex (Amphenol Pcd)

TERM BLOCK 5POS 5.08MM PCB

0

SCM069000L

SCM069000L

Socapex (Amphenol Pcd)

TERM BLK 6POS TOP ENT 5.08MM PCB

0

SMVM10101

SMVM10101

Socapex (Amphenol Pcd)

TERM BLK 10P SIDE ENT 3.81MM SMD

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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