Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
SCM093100L

SCM093100L

Socapex (Amphenol Pcd)

TERM BLOCK 9POS 5MM PCB

0

EL2M402B00

EL2M402B00

Socapex (Amphenol Pcd)

TERM BLK 20P SIDE ENT 5.08MM PCB

0

ELM209100

ELM209100

Socapex (Amphenol Pcd)

TERM BLK 20POS TOP ENTRY 5MM PCB

0

SMXM10100

SMXM10100

Socapex (Amphenol Pcd)

TERM BLK 10P SIDE ENT 3.5MM SMD

0

SCM079000L

SCM079000L

Socapex (Amphenol Pcd)

TERM BLK 7POS TOP ENT 5.08MM PCB

0

ESBM25200

ESBM25200

Socapex (Amphenol Pcd)

TERM BLK 25P SIDE ENT 3.81MM PCB

0

ESBM24100

ESBM24100

Socapex (Amphenol Pcd)

TERM BLK 24P SIDE ENT 3.5MM PCB

0

ESPM02130

ESPM02130

Socapex (Amphenol Pcd)

TERM BLOCK 2POS 6.35MM PCB

0

ELXM083G0

ELXM083G0

Socapex (Amphenol Pcd)

TERM BLOCK 8POS 3.5MM PCB

0

ESLT03230

ESLT03230

Socapex (Amphenol Pcd)

TERM BLK 3P SIDE ENT 5.08MM PCB

0

ESTM12400

ESTM12400

Socapex (Amphenol Pcd)

TERM BLK 12P SIDE ENT 7.62MM PCB

0

ELM043200

ELM043200

Socapex (Amphenol Pcd)

TERM BLOCK 4POS 5.08MM PCB

0

ELMM18100

ELMM18100

Socapex (Amphenol Pcd)

TERM BLK 18POS 45DEG 5.08MM PCB

0

EL1M092G00

EL1M092G00

Socapex (Amphenol Pcd)

TERM BLK 9P SIDE ENT 5.08MM PCB

0

ELMM04120

ELMM04120

Socapex (Amphenol Pcd)

TERM BLOCK 4POS 45DEG 5.08MM PCB

0

EL1M242B00

EL1M242B00

Socapex (Amphenol Pcd)

TERM BLK 24P SIDE ENT 5.08MM PCB

0

EL3M362B00

EL3M362B00

Socapex (Amphenol Pcd)

TERM BLK 12P SIDE ENT 5.08MM PCB

0

ESLT06160

ESLT06160

Socapex (Amphenol Pcd)

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

ESBM23200

ESBM23200

Socapex (Amphenol Pcd)

TERM BLK 23P SIDE ENT 3.81MM PCB

0

SCM163100

SCM163100

Socapex (Amphenol Pcd)

TERM BLOCK 16POS 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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