Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
009276001021106

009276001021106

Elco (AVX)

TERM BLOCK 1POS SIDE ENTRY SMD

5075

009276002021106

009276002021106

Elco (AVX)

TERM BLK 2POS SIDE ENT 2.5MM SMD

3676

009276004021106

009276004021106

Elco (AVX)

TERM BLK 4POS SIDE ENT 2.5MM SMD

18873

009276006021106

009276006021106

Elco (AVX)

TERM BLK 6POS SIDE ENT 2.5MM SMD

486

009276008021106

009276008021106

Elco (AVX)

TERM BLK 8POS SIDE ENT 2.5MM SMD

12942

009276003021106

009276003021106

Elco (AVX)

TERM BLK 3POS SIDE ENT 2.5MM SMD

61

009276001021806

009276001021806

Elco (AVX)

TERM BLK

3000

009276006021906

009276006021906

Elco (AVX)

TERM BLK

0

009276003021006

009276003021006

Elco (AVX)

TERM BLK

0

009276004021906

009276004021906

Elco (AVX)

TERM BLK

0

009276004021006

009276004021006

Elco (AVX)

TERM BLK

0

009276002021906

009276002021906

Elco (AVX)

TERM BLK

0

009276001021906

009276001021906

Elco (AVX)

TERM BLK

0

009276006021006

009276006021006

Elco (AVX)

TERM BLK

0

009276002021006

009276002021006

Elco (AVX)

TERM BLK

0

009276002021806

009276002021806

Elco (AVX)

TERM BLK

0

009276003021906

009276003021906

Elco (AVX)

TERM BLK

10000

009276001021006

009276001021006

Elco (AVX)

TERM BLK 1POS SIDE ENT 2.5MM SMD

0

009276008021006

009276008021006

Elco (AVX)

TERM BLK 8POS SIDE ENT 2.5MM SMD

0

009276008021906

009276008021906

Elco (AVX)

TERM BLK

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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