Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
0395436308

0395436308

Woodhead - Molex

TERM BLOCK 8POS 45DEG 5MM PCB

0

0397480007

0397480007

Woodhead - Molex

TERM BLOCK 7POS 55DEG 3.81MM PCB

0

0395431610

0395431610

Woodhead - Molex

TERM BLK 10P SIDE ENTRY 5MM PCB

0

0398900542

0398900542

Woodhead - Molex

TERM BLK 22P SIDE ENTRY 5MM PCB

0

0399200512

0399200512

Woodhead - Molex

TERM BLK 12POS SIDE ENT 15MM PCB

0

0395437112

0395437112

Woodhead - Molex

TERM BLK 12POS TOP ENTRY 5MM PCB

0

0395445015

0395445015

Woodhead - Molex

TERM BLK 15P SIDE ENT 5.08MM PCB

0

0395432209

0395432209

Woodhead - Molex

TERM BLOCK 9POS 45DEG 5MM PCB

0

0395937008

0395937008

Woodhead - Molex

TERM BLK 8POS SIDE ENTRY 5MM PCB

0

0399100306

0399100306

Woodhead - Molex

TERM BLK 6P SIDE ENT 10.16MM PCB

0

0395437005

0395437005

Woodhead - Molex

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

0395432020

0395432020

Woodhead - Molex

TERM BLK 20P SIDE ENTRY 5MM PCB

0

0395935110

0395935110

Woodhead - Molex

TERM BLK 10POS TOP ENTRY 5MM PCB

0

0395937002

0395937002

Woodhead - Molex

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

0395434311

0395434311

Woodhead - Molex

TERM BLOCK 11POS 45DEG 5MM PCB

0

0395431624

0395431624

Woodhead - Molex

TERM BLK 24P SIDE ENTRY 5MM PCB

0

0395932611

0395932611

Woodhead - Molex

TERM BLK 11P SIDE ENTRY 5MM PCB

0

0398900518

0398900518

Woodhead - Molex

TERM BLK 9POS SIDE ENTRY 5MM PCB

0

0397470007

0397470007

Woodhead - Molex

TERM BLOCK 7POS 55DEG 3.5MM PCB

0

0395945002

0395945002

Woodhead - Molex

TERM BLK 2P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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