Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TBL005A-500-09GY-2WT

TBL005A-500-09GY-2WT

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

180

TBL005A-500-12GY-2WT

TBL005A-500-12GY-2WT

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

305

TBL009-254-03GY-2GY

TBL009-254-03GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

830

TBL009-254-07GY-2GY

TBL009-254-07GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

522

TB002V-500-02BE

TB002V-500-02BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

665

TB006-508-14BE

TB006-508-14BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

384

TB004-508-06BE

TB004-508-06BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

883

TB003V-500-P05BE

TB003V-500-P05BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

3072

TB003V-500-P08BE

TB003V-500-P08BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

1601

TBL009-254-02GY-2GY

TBL009-254-02GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

642

TBL001-500-05GY-2GY

TBL001-500-05GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

0

TBL008V-1000-12BE

TBL008V-1000-12BE

CUI Devices

TERMINAL BLOCK, SCREWLESS, 10.0,

29

TBL002A-350-08GR-2OR

TBL002A-350-08GR-2OR

CUI Devices

TERMINAL BLOCK, SCREWLESS, 3.50,

842

TBL009-254-20GY-2GY

TBL009-254-20GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

242

TB002-500-07BE

TB002-500-07BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

2096

TBL009-254-14GY-2GY

TBL009-254-14GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

192

TBL007A-508-12GY

TBL007A-508-12GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.08,

85

TB007-508-12BE

TB007-508-12BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

441

TBL009-254-22GY-2GY

TBL009-254-22GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

111

TBL009V-254-03GY-2GY

TBL009V-254-03GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

955

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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