Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TBL004V-508-15BE-2GY

TBL004V-508-15BE-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.08,

177

TB004-508-09BE

TB004-508-09BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

414

TBL004V-508-05BE-2GY

TBL004V-508-05BE-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.08,

259

TBLH10-500-08BK

TBLH10-500-08BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

242

TBL006V-500-03GY-2GY

TBL006V-500-03GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

417

TBL008-1000-07BE

TBL008-1000-07BE

CUI Devices

TERMINAL BLOCK, SCREWLESS, 10.0,

66

TB009-508-03BE

TB009-508-03BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

2546

TBL008-1000-06BE

TBL008-1000-06BE

CUI Devices

TERMINAL BLOCK, SCREWLESS, 10.0,

79

TBL008-1000-05BE

TBL008-1000-05BE

CUI Devices

TERMINAL BLOCK, SCREWLESS, 10.0,

99

TB002-500-04BE

TB002-500-04BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

124

TB010-508-04BE

TB010-508-04BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

1581

TB001-500-05BE

TB001-500-05BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

321

TBLH10V-350-03BK

TBLH10V-350-03BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

0

TB002-500-03BE

TB002-500-03BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

1905

TBL007A-500-22GY

TBL007A-500-22GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

108

TBLH10-350-12BK

TBLH10-350-12BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

20

TBL009-254-18GY-2GY

TBL009-254-18GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

148

TBL009-254-10GY-2GY

TBL009-254-10GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

326

TBLH10-350-07BK

TBLH10-350-07BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

460

TBL005A-500-21GY-2WT

TBL005A-500-21GY-2WT

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

90

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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