Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
EM279505V

EM279505V

PowerStor (Eaton)

TERM BLK 5P SIDE ENT 5.08MM PCB

0

EM367512

EM367512

PowerStor (Eaton)

TERM BLK 12P SIDE ENTRY 5MM PCB

0

EM250504V

EM250504V

PowerStor (Eaton)

TERM BLK 4P SIDE ENT 5.08MM PCB

513500

EM220516

EM220516

PowerStor (Eaton)

TERM BLOCK 16POS 45DEG 5MM PCB

0

EM293904

EM293904

PowerStor (Eaton)

TERM BLK 4P SIDE ENTRY 15MM PCB

0

EM250602

EM250602

PowerStor (Eaton)

TERM BLK 2P SIDE ENT 7.62MM PCB

0

EM244510

EM244510

PowerStor (Eaton)

TERM BLK 10P SIDE ENTRY 5MM PCB

0

EM322814

EM322814

PowerStor (Eaton)

TERM BLK 14POS 35DEG 5.08MM PCB

0

15133-4-20-T

15133-4-20-T

PowerStor (Eaton)

TERM BLK 4P SIDE ENT 9.53MM PCB

0

EM366518

EM366518

PowerStor (Eaton)

TERM BLK 18P SIDE ENTRY 5MM PCB

0

EM366524

EM366524

PowerStor (Eaton)

TERM BLK 24P SIDE ENTRY 5MM PCB

0

EM367114

EM367114

PowerStor (Eaton)

EUROMAG EM3671 SERIES 14 POLE

0

15133-4-10-T

15133-4-10-T

PowerStor (Eaton)

TERM BLK 4P SIDE ENT 9.53MM PCB

0

EM366520

EM366520

PowerStor (Eaton)

TERM BLK 20P SIDE ENTRY 5MM PCB

0

EM312714

EM312714

PowerStor (Eaton)

TERM BLK 14P SIDE ENT 7.5MM PCB

0

EM366523

EM366523

PowerStor (Eaton)

TERM BLK 23P SIDE ENTRY 5MM PCB

0

EM312711

EM312711

PowerStor (Eaton)

TERM BLK 11P SIDE ENT 7.5MM PCB

0

EM366522

EM366522

PowerStor (Eaton)

TERM BLK 22P SIDE ENTRY 5MM PCB

0

EM312710

EM312710

PowerStor (Eaton)

TERM BLK 10P SIDE ENT 7.5MM PCB

0

EM312704

EM312704

PowerStor (Eaton)

TERM BLK 4POS SIDE ENT 7.5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top