Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
EM366505

EM366505

PowerStor (Eaton)

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

EM366512

EM366512

PowerStor (Eaton)

TERM BLK 12P SIDE ENTRY 5MM PCB

0

EM291907

EM291907

PowerStor (Eaton)

TERM BLK 7P SIDE ENT 9.53MM PCB

0

EM266102

EM266102

PowerStor (Eaton)

TERM BLK 2P SIDE ENTRY 10MM PCB

0

EM279507V

EM279507V

PowerStor (Eaton)

TERM BLK 7P SIDE ENT 5.08MM PCB

0

EM366504

EM366504

PowerStor (Eaton)

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

EM244506

EM244506

PowerStor (Eaton)

TERM BLK 6POS SIDE ENTRY 5MM PCB

0

EM250505V

EM250505V

PowerStor (Eaton)

TERM BLK 5P SIDE ENT 5.08MM PCB

0

EM367504

EM367504

PowerStor (Eaton)

TERM BLK 4POS SIDE ENTRY 5MM PCB

50

EM367515

EM367515

PowerStor (Eaton)

EUROMAG EM3675 SERIES 15 POLE

0

EM266511

EM266511

PowerStor (Eaton)

TERM BLK 11P SIDE ENTRY 5MM PCB

0

EM367111

EM367111

PowerStor (Eaton)

EUROMAG EM3671 SERIES 11 POLE

0

EM367505

EM367505

PowerStor (Eaton)

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

EM366002

EM366002

PowerStor (Eaton)

TERM BLK 2POS SIDE ENTRY 5MM PCB

75

EM250508V

EM250508V

PowerStor (Eaton)

TERM BLK 8P SIDE ENT 5.08MM PCB

0

EM912606

EM912606

PowerStor (Eaton)

TERM BLK 6P SIDE ENT 6.35MM PCB

0

EM258505V

EM258505V

PowerStor (Eaton)

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

EM366105

EM366105

PowerStor (Eaton)

TERM BLK 5P SIDE ENTRY 10MM PCB

0

EM367510

EM367510

PowerStor (Eaton)

TERM BLK 10P SIDE ENTRY 5MM PCB

0

EM274209H

EM274209H

PowerStor (Eaton)

TERM BLK 9POS TOP ENT 2.54MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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