Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1876440000

1876440000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1875730000

1875730000

Weidmuller

TERM BLK 9POS TOP ENT 3.81MM PCB

0

9512160000

9512160000

Weidmuller

TERM BLOCK 9POS 45DEG 10MM PCB

0

1425280000

1425280000

Weidmuller

LMFS 5.00/02/90 3.5SN BK BX

0

995227

995227

Weidmuller

TERM BLK 15P SIDE ENT 5.08MM PCB

0

995148

995148

Weidmuller

TERM BLK 20P SIDE ENT 5.08MM PCB

0

9509700000

9509700000

Weidmuller

TERM BLK 3P SIDE ENT 6.35MM PCB

500

1331690000

1331690000

Weidmuller

LMFS 5.08/24/180 3.5SN OR BX

0

9511990000

9511990000

Weidmuller

TERM BLOCK 4POS 45DEG 7.5MM PCB

0

1047690000

1047690000

Weidmuller

TERM BLK 2P SIDE ENTRY 15MM PCB

0

9995220000

9995220000

Weidmuller

TERM BLK 24P TOP ENT 5.08MM PCB

0

1874520000

1874520000

Weidmuller

TERM BLK 3P TOP ENTRY 3.5MM PCB

0

1632580000

1632580000

Weidmuller

TERM BLK 9P SIDE ENT 5.08MM PCB

0

999585

999585

Weidmuller

TERM BLOCK 21POS 45DEG 3.5MM PCB

0

1875950000

1875950000

Weidmuller

TERM BLK 5P SIDE ENT 3.81MM PCB

0

9511980000

9511980000

Weidmuller

TERM BLOCK 3POS 45DEG 7.5MM PCB

0

995344

995344

Weidmuller

TERM BLK 12P SIDE ENT 7.62MM PCB

0

9994240000

9994240000

Weidmuller

TERM BLK 15P SIDE ENT 5.08MM PCB

0

996781

996781

Weidmuller

TERM BLK 15P SIDE ENT 3.5MM PCB

0

1953650000

1953650000

Weidmuller

TERM BLOCK 9POS 45DEG 10MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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