Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1718003

1718003

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

1987067

1987067

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

48

2-1986711-2

2-1986711-2

TE Connectivity AMP Connectors

TERM BLK 22P SIDE ENTRY 5MM PCB

64

691233510006

691233510006

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, DOUBLE L

140

1935378

1935378

Phoenix Contact

TERM BLK 8POS TOP ENTRY 5MM PCB

0

1792957

1792957

Phoenix Contact

TERM BLK 11P SIDE ENTRY 5MM PCB

264

1824718

1824718

Phoenix Contact

TERM BLK 10P SIDE ENT 3.81MM SMD

0

1546551-4

1546551-4

TE Connectivity AMP Connectors

TERM BLK 4POS SIDE ENT 3.5MM PCB

2113

691805010303

691805010303

Würth Elektronik Midcom

TERM BLK 3POS SIDE ENT 2.5MM SMD

700

1071177

1071177

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

297

EBWA-03-A

EBWA-03-A

Adam Tech

EURO BLOCK 3P

1192

691416500010

691416500010

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

99

691243200005

691243200005

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, VERTICAL

399

1985205

1985205

Phoenix Contact

TERM BLOCK 3POS 45DEG 3.5MM PCB

1228

1862071

1862071

Phoenix Contact

TERM BLOCK 5POS 45DEG 3.5MM PCB

85

VI0921550000G

VI0921550000G

Anytek (Amphenol Anytek)

TERM BLK 9P SIDE ENT 5.08MM PCB

1565

EB163A-02-C-180

EB163A-02-C-180

Adam Tech

EURO BLOCK, 2 POSITION

642

1792180

1792180

Phoenix Contact

TERM BLK 10P SIDE ENT 7.5MM PCB

0

1729186

1729186

Phoenix Contact

TERM BLK 8P SIDE ENT 5.08MM PCB

3132600

284414-3

284414-3

TE Connectivity AMP Connectors

TERM BLK 3P TOP ENTRY 3.5MM PCB

8

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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