Terminal Blocks - Headers, Plugs and Sockets

Image	Part Number	Description / PDF	Quantity	Rfq
	VS1051510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS 5.08MM	0
	VE1431510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 14POS 3.81MM	0
	HN2450500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 24POS STR 5.08MM	0
	VM1505810000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 15POS STR 7.62MM	0
	TJ1631520000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 16POS STR 3.81MM	0
	H415705C0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 15POS STR 5MM	0
	KE1272520000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 12POS VERT 5MM	0
	VL3232510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 32POS 3.81MM	0
	K3691250A000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 69POS VERT 3.5MM	0
	TS14115C0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 14POS 3.5MM	0
	TS22310C0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 22POS 3.81MM	0
	KD181050A000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 18POS STR 3.5MM	0
	NB0770830000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 7POS STR 5MM	0
	KX06C1500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS STR 15MM	0
	KK0261530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 2POS STR 10.16MM	0
	TJ1911520000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 19POS STR 3.5MM	0
	KK0661500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS STR 10.16MM	0
	H51550510000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 15POS STR 5.08MM	0
	EO0801000000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS 90DEG 5MM	0
	OQ1600800000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 16POS VERT 7.62MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs