Terminal Blocks - Headers, Plugs and Sockets

Image	Part Number	Description / PDF	Quantity	Rfq
	TS08A10B0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS 7.5MM	0
	VK1631500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 16POS 3.81MM	0
	V70431510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 4POS 90DEG 3.81MM	0
	VM15A5530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 15POS STR 7.5MM	0
	VL2811510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 28POS 90DEG 3.5MM	0
	VM09A5030000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 9POS STR 7.5MM	0
	KI0530530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 5POS STR 3.81MM	0
	H403505B0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 3POS STR 5.08MM	0
	H419505C0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 19POS STR 5.08MM	0
	TJ2251060000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 22POS STR 5.08MM	0
	VK0412500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 4POS 45DEG 3.5MM	0
	TS12718D0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 12POS 270DEG 5MM	0
	ND2310500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 23POS STR 3.5MM	0
	EZ0571520000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 5POS STR 5MM	0
	NC12A1810000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 12POS 90DEG 7.5MM	0
	VF4452510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 44POS 5.08MM	0
	VC11035B0000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 11POS 7.62MM	0
	KE103350A000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS VERT 3.81MM	0
	V91551500000G Anytek (Amphenol Anytek)	TERM BLOCK RCPT 15POS 5.08MM	0
	TH0601510000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS 90DEG 5MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs