Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
OQ1070510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS 90DEG 5MM	0
VC0400500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 4POS 90DEG 7.62MM	1883
TS16315A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 16POS 3.81MM	0
ET0201500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 2POS STR 7.62MM	528
OQ1053500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS VERT 5.08MM	1564
OQ1071500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS VERT 5MM	0
TS02515A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 2POS 5.08MM	3724
20020009-H021B01LF Anytek (Amphenol Anytek)	TERM BLOCK PLUG 2POS 5.08MM	0
TS03315C0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 3POS 3.81MM	0
TJ0831530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 3.81MM	2492
TS06715A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS 90DEG 5MM	2415
OQ1654500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 16POS VERT 5.08MM	0
VK0372500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 3POS 45DEG 5MM	0
OQ0435500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 4POS VERT 3.81MM	0
HW0870500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 5MM	0
TS06315A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS 3.81MM	505
OQ0771510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 7POS 90DEG 5MM	0
VK1072500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS 45DEG 5MM	0
VK0651500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 6POS 45DEG 5.08MM	0
VM0875500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 5MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs