Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
OQ0255500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 2POS VERT 5.08MM	0
20020011-G101B01LF Anytek (Amphenol Anytek)	TERM BLOCK PLUG 10POS 270DEG 5MM	0
20020111-G101A01LF Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS 90DEG 5MM	0
TJ0851530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 5.08MM	1321
TJ0331530000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 3POS STR 3.81MM	15793
OQ0212500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 2POS VERT 3.5MM	2883
OQ1035500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 10POS VERT 3.81MM	2078
TS05315A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 5POS 3.81MM	1747
VC0300500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 3POS 90DEG 7.62MM	62
VM0635500000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS STR 3.81MM	0
20020012-G081B01LF Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 5MM	0
TJ0471520000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 4POS STR 5MM	0
TS07515A0000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 7POS 5.08MM	1266
OQ1632510000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 16POS 3.81MM	1297
TJ0471560000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 4POS STR 5MM	0
TJ0451560000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 4POS STR 5.08MM	2266
VK0871500000G Anytek (Amphenol Anytek)	TERM BLOCK HDR 8POS 45DEG 5MM	0
TJ0831520000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 8POS STR 3.81MM	0
TJ0651560000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 6POS STR 5.08MM	3794
TJ1271560000G Anytek (Amphenol Anytek)	TERM BLOCK PLUG 12POS STR 5MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs