Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
OSTOQ193550

OSTOQ193550

On-Shore Technology, Inc.

TERM BLOCK HDR 19POS VERT 3.81MM

0

EDSTL955/6-OE

EDSTL955/6-OE

On-Shore Technology, Inc.

TERM BLOCK HDR 6POS VERT 5MM

0

OSTVF107250

OSTVF107250

On-Shore Technology, Inc.

TERM BLOCK HDR 10POS VERT 5MM

0

OSTVO241250

OSTVO241250

On-Shore Technology, Inc.

TERM BLOCK HDR 24POS VERT 3.5MM

0

OSTEM147150

OSTEM147150

On-Shore Technology, Inc.

TERM BLOCK PLUG 14POS 225DEG 5MM

0

OSTVF167050

OSTVF167050

On-Shore Technology, Inc.

TERM BLOCK HDR 16POS VERT 5MM

0

OSTOQ04A051

OSTOQ04A051

On-Shore Technology, Inc.

TERM BLOCK HDR 4POS 90DEG 7.5MM

0

EDSTLZ955/4-OE

EDSTLZ955/4-OE

On-Shore Technology, Inc.

TERM BLOCK HDR 4POS VERT 5.08MM

0

OSTTS24315C

OSTTS24315C

On-Shore Technology, Inc.

TERM BLOCK PLUG 24POS 3.81MM

0

OSTOQ23A051

OSTOQ23A051

On-Shore Technology, Inc.

TERM BLOCK HDR 23POS 90DEG 7.5MM

0

OSTEM070150

OSTEM070150

On-Shore Technology, Inc.

TERM BLOCK PLUG 7POS 7.62MM

0

OSTOQ140051

OSTOQ140051

On-Shore Technology, Inc.

TERM BLOCK HDR 14POS 7.62MM

0

OSTVK043250

OSTVK043250

On-Shore Technology, Inc.

TERM BLOCK HDR 4POS 45DEG 3.81MM

0

OSTEM03A152

OSTEM03A152

On-Shore Technology, Inc.

TERM BLOCK PLUG 3POS 7.5MM

0

OSTHW065051

OSTHW065051

On-Shore Technology, Inc.

TERM BLOCK PLUG 6POS STR 5.08MM

0

OSTVE023151

OSTVE023151

On-Shore Technology, Inc.

TERM BLOCK HDR 2POS 90DEG 3.81MM

0

OSTOQ223550

OSTOQ223550

On-Shore Technology, Inc.

TERM BLOCK HDR 22POS VERT 3.81MM

0

OSTHI202051

OSTHI202051

On-Shore Technology, Inc.

TERM BLOCK PLUG 20POS STR 7.5MM

0

OSTVR105153

OSTVR105153

On-Shore Technology, Inc.

TERM BLOCK PLUG 10POS STR 5.08MM

0

OSTOQ220551

OSTOQ220551

On-Shore Technology, Inc.

TERM BLOCK HDR 22POS 7.62MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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