Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
36.465 Altech Corporation	PCB HDR 15P 3.81MM STLZ1550/15G3	0
PH03-10,16-K Altech Corporation	PCB HORIZHDRSCREW FLANGE 1016PS	0
PDSH03-5,08 Altech Corporation	DOUBLE LVL HDR HORIZ 6P 508MMPS1	1000
SVF13-5,08 Altech Corporation	PLUG PCB 508MMPS VERT 13P 12A300	40
PHP11-3,50 Altech Corporation	PCB HEADER 11P 350MM HORIZONTAL	200
PHP05-5,00 Altech Corporation	PCB HEADER5MMPSCLOSED END 5P HOR	300
38.212 Altech Corporation	PCB HEADER 12 P 7.62MM STLZ960/1	0
PV21-3,81 Altech Corporation	PCB HEADER 21P 381MM VERTICAL 11	0
PVP17-5,08 Altech Corporation	VERTHEADER508PSCLOSED END 17P12A	140
37.517 Altech Corporation	PCB HEADER 17 P 5.08MM STLZ950/1	0
37.621 Altech Corporation	PCB HEADER 21 P 5.00MM STL950/21	0
PVP19-5,00 Altech Corporation	VERTHEADER5MMPSCLOSED END 19P12A	0
SVF04-3,50 Altech Corporation	PLUG PCB 4P 350MM VERT 11A 300V	0
PV21-5,00 Altech Corporation	VERTHEADER 5MMPS 21POPEN END12A3	0
PH11-10,16-K Altech Corporation	PCB HORIZHDRSCREW FLANGE 1016PS	0
SH13-5,00 Altech Corporation	PCBPLUG 5MMPS 13P12A300VGRN	0
37.024 Altech Corporation	PCB PLUG 24P 5.08MM HORZ 15A 300	230
36.416 Altech Corporation	PCB HDR 16P 3.81MM STLZ1550/16G3	195
PDV22-3,50-V-P Altech Corporation	PCB DUAL ROW HEADER 22P 350MM VE	0
PHP16-7,50 Altech Corporation	PCB HDR HORIZ 75MMPS CLOSED END	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs