Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
SHS23-5,00 Altech Corporation	PCB TERMPLUGGABLE5MMPS 23P10A250	0
PH03-3,81 Altech Corporation	PCB HEADER 3P 381MM HORIZONTAL 1	0
SF14-5,08 Altech Corporation	PCB HORIZ INVERTEDPLUG 508MMPS 1	0
PDV17-3,50-H-P Altech Corporation	PCB DUAL ROW HEADER 17P 350MM HO	0
SVP10-3,81 Altech Corporation	PLUG PCB 10P 381MM VERT 11A 300V	100
SVF02-3,81 Altech Corporation	PLUG PCB 2P 381MM VERT 11A 300V	0
SVP16-3,81 Altech Corporation	PLUG PCB 16P 381MM VERT 11A 300V	0
37.012 Altech Corporation	PCB PLUG 12P 5.08MM HORZ 15A GRN	0
PH07-10,16-K Altech Corporation	PCB HORIZHDRSCREW FLANGE 1016PS	0
37.848 Altech Corporation	PCB HEADER DOUBLE LEVEL 48 P 5.0	0
SH03-3,81-K Altech Corporation	PCBPLUG 3P 381MM HORIZONTAL 11A	200
37.458 Altech Corporation	PCB HEADER 8 P 5.08MM STLZ950/08	0
PH14-3,81 Altech Corporation	PCB HEADER 14P 381MM HORIZONTAL	0
PDV24-3,81-V-P Altech Corporation	PCB DUAL ROW HEADER 24P 381MM VE	0
38.210 Altech Corporation	PCB HEADER 10 P 7.62MM STLZ960/1	0
SH14-5,08IA Altech Corporation	PCBPLUG 508MM LEFT TO RIGHT 1-14	0
PH04-3,50 Altech Corporation	PCB HEADER 4P 350MM HORIZONTAL 1	0
SHM02-3,50-P Altech Corporation	SCREWLESSPCBPLUG 2P 350MM 8A 300	1700
PV15-3,50-K Altech Corporation	PCB HEADER 15P 350MM VERTICAL 11	0
30.490 Altech Corporation	HEADER PCB 20POS 5MM HORZ	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs