Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
0395178520

0395178520

Woodhead - Molex

TERM BLOCK PLUG 20POS 3.81MM

0

0395281028

0395281028

Woodhead - Molex

TERM BLOCK HDR 28POS 90DEG 5MM

0

0395340005

0395340005

Woodhead - Molex

TERM BLOCK PLUG 5POS STR 5.08MM

0

0395178403

0395178403

Woodhead - Molex

TERM BLOCK PLUG 3POS 3.81MM

0

0395100116

0395100116

Woodhead - Molex

TERM BLOCK PLUG 16POS STR 3.81MM

0

0395178517

0395178517

Woodhead - Molex

TERM BLOCK PLUG 17POS 3.81MM

0

0395232811

0395232811

Woodhead - Molex

TERM BLOCK PLUG 11POS 270DEG 5MM

0

0395045607

0395045607

Woodhead - Molex

TERM BLOCK PLUG 7POS STR 3.5MM

0

0395233504

0395233504

Woodhead - Molex

TERM BLOCK PLUG 4POS 90DEG 5MM

0

0395178807

0395178807

Woodhead - Molex

TERM BLOCK PLUG 7POS 3.81MM

0

0395377318

0395377318

Woodhead - Molex

TERM BLOCK PLUG 18POS 5.08MM

0

0395378318

0395378318

Woodhead - Molex

TERM BLOCK PLUG 18POS 5.08MM

0

0395359503

0395359503

Woodhead - Molex

TERM BLOCK HDR 3POS VERT 5.08MM

0

0395232902

0395232902

Woodhead - Molex

TERM BLOCK PLUG 2POS 270DEG 5MM

0

0395378019

0395378019

Woodhead - Molex

TERM BLOCK PLUG 19POS 5.08MM

0

0395288012

0395288012

Woodhead - Molex

TERM BLOCK HDR 12POS VERT 5MM

0

0395377910

0395377910

Woodhead - Molex

TERM BLOCK PLUG 10POS 5.08MM

0

0395161020

0395161020

Woodhead - Molex

TERM BLOCK HDR 20POS 3.81MM

0

0395151506

0395151506

Woodhead - Molex

TERM BLOCK HDR 6POS VERT 3.81MM

0

0395378909

0395378909

Woodhead - Molex

TERM BLOCK PLUG 9POS 5.08MM

0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

RFQ BOM Call Skype Email
Top