Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
0395365006 Woodhead - Molex	TERM BLOCK HDR 6POS 90DEG 5.08MM	1080
0395000110 Woodhead - Molex	TERM BLOCK PLUG 10POS STR 3.5MM	0
0395021018 Woodhead - Molex	TERM BLOCK HDR 18POS 90DEG 3.5MM	99
0395215005 Woodhead - Molex	TERM BLOCK HDR 5POS VERT 5MM	1775
0395026007 Woodhead - Molex	TERM BLOCK HDR 7POS 90DEG 3.5MM	2750
0395215007 Woodhead - Molex	TERM BLOCK HDR 7POS VERT 5MM	840
0395026008 Woodhead - Molex	TERM BLOCK HDR 8POS 90DEG 3.5MM	2279
0395021012 Woodhead - Molex	TERM BLOCK HDR 12POS 90DEG 3.5MM	607
0395226008 Woodhead - Molex	TERM BLOCK HDR 8POS 90DEG 5MM	720
0395021016 Woodhead - Molex	TERM BLOCK HDR 16POS 90DEG 3.5MM	458
0395000016 Woodhead - Molex	TERM BLOCK PLUG 16POS STR 3.5MM	763
0395205008 Woodhead - Molex	TERM BLOCK PLUG 8POS STR 5MM	487
0399800408 Woodhead - Molex	TERM BLOCK HDR 8POS VERT 5.08MM	367
0394210004 Woodhead - Molex	TERM BLOCK PLUG 4POS STR 12MM	203
0395311010 Woodhead - Molex	TERM BLOCK HDR 10POS VERT 5.08MM	3396
0395177003 Woodhead - Molex	TERM BLOCK PLUG 3POS 3.81MM	2160
0395105004 Woodhead - Molex	TERM BLOCK PLUG 4POS STR 3.81MM	1631
0395326010 Woodhead - Molex	TERM BLOCK HDR 10POS 5.08MM	533
0395040006 Woodhead - Molex	TERM BLOCK PLUG 6POS STR 3.5MM	0
0395315007 Woodhead - Molex	TERM BLOCK HDR 7POS VERT 5.08MM	1200

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs