Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
0395316002 Woodhead - Molex	TERM BLOCK HDR 2POS VERT 5.08MM	1675
0395156009 Woodhead - Molex	TERM BLOCK HDR 9POS VERT 3.81MM	1404
0395033004 Woodhead - Molex	TERM BLOCK PLUG 4POS 90DEG 3.5MM	0
0395156008 Woodhead - Molex	TERM BLOCK HDR 8POS VERT 3.81MM	1770
0395332002 Woodhead - Molex	TERM BLOCK PLUG 2POS 5.08MM	2352
0395032003 Woodhead - Molex	TERM BLOCK PLUG 3POS 3.5MM	2343
0395121002 Woodhead - Molex	TERM BLOCK HDR 2POS 90DEG 3.81MM	3541
0395305011 Woodhead - Molex	TERM BLOCK PLUG 11POS STR 5.08MM	360
0395255005 Woodhead - Molex	TERM BLOCK HDR 5POS VERT 5MM	1184
0395311008 Woodhead - Molex	TERM BLOCK HDR 8POS VERT 5.08MM	0
0395137009 Woodhead - Molex	TERM BLOCK PLUG 9POS 3.81MM	683
0395311004 Woodhead - Molex	TERM BLOCK HDR 4POS VERT 5.08MM	2352
0395121003 Woodhead - Molex	TERM BLOCK HDR 3POS 90DEG 3.81MM	0
0395016004 Woodhead - Molex	TERM BLOCK HDR 4POS VERT 3.5MM	4360
0399800405 Woodhead - Molex	TERM BLOCK HDR 5POS VERT 5.08MM	1000
0395226007 Woodhead - Molex	TERM BLOCK HDR 7POS 90DEG 5MM	1196
0395140004 Woodhead - Molex	TERM BLOCK PLUG 4POS STR 3.81MM	2142
0395278005 Woodhead - Molex	TERM BLOCK PLUG 5POS 90DEG 5MM	864
0395211008 Woodhead - Molex	TERM BLOCK HDR 8POS VERT 5MM	0
0395056003 Woodhead - Molex	TERM BLOCK HDR 3POS VERT 3.5MM	3356

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs