Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
EM358306 PowerStor (Eaton)	TERM BLOCK PLUG 6POS 3.81MM	0
EM502504 PowerStor (Eaton)	TERM BLOCK HDR 4POS VERT 5MM	0
EM252503 PowerStor (Eaton)	TERM BLOCK PLUG 3POS STR 5MM	0
EM221810V PowerStor (Eaton)	TERM BLOCK HDR 10POS VERT 5.08MM	0
EM242608H PowerStor (Eaton)	TERM BLOCK HDR 8POS 90DEG 7.62MM	0
EM222108V PowerStor (Eaton)	EUROMAG 2221XXV SERIES 8 POLE	0
EM256505VL PowerStor (Eaton)	TERM BLOCK PLUG 5POS 5.08MM	0
EM211504VR PowerStor (Eaton)	TERM BLOCK PLUG 4POS 270DEG 5MM	0
EM257504VC-BK PowerStor (Eaton)	TERM BLOCK HDR 4POS VERT 5.08MM	0
EM256514VR PowerStor (Eaton)	TERM BLOCK PLUG 14POS 5.08MM	0
EM503510 PowerStor (Eaton)	TERM BLOCK PLUG 10POS 90DEG 5MM	0
EM221812H PowerStor (Eaton)	TERM BLOCK HDR 12POS 5.08MM	0
EM257507VO PowerStor (Eaton)	TERM BLOCK HDR 7POS VERT 5.08MM	0
EM256512VL PowerStor (Eaton)	TERM BLOCK PLUG 12POS 5.08MM	0
EM257512VC PowerStor (Eaton)	TERM BLOCK HDR 12POS VERT 5.08MM	0
EM256512VR PowerStor (Eaton)	TERM BLOCK PLUG 12POS 5.08MM	0
EM256519H-GYL1 PowerStor (Eaton)	TERM BLOCK PLUG 19POS STR 5.08MM	0
EM211806H PowerStor (Eaton)	TERM BLOCK PLUG 6POS STR 5.08MM	0
EM256508H PowerStor (Eaton)	TERM BLOCK PLUG 8POS STR 5.08MM	800
EM256512HL1 PowerStor (Eaton)	TERM BLOCK PLUG 12POS STR 5.08MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs