Terminal Blocks - Headers, Plugs and Sockets

Part Number	Description / PDF	Quantity
EM257512HO PowerStor (Eaton)	TERM BLOCK HDR 12POS 5.08MM	0
EM256502H PowerStor (Eaton)	TERM BLOCK PLUG 2POS STR 5.08MM	0
EM256503VL PowerStor (Eaton)	TERM BLOCK PLUG 3POS 5.08MM	0
EM257513VO PowerStor (Eaton)	TERM BLOCK HDR 13POS VERT 5.08MM	0
EM256506VR PowerStor (Eaton)	TERM BLOCK PLUG 6POS 5.08MM	0
EM353302 PowerStor (Eaton)	EUROMAG 3533 SERIES 2 POLE	0
EM256514H PowerStor (Eaton)	TERM BLOCK PLUG 14POS STR 5.08MM	0
EM257510VC PowerStor (Eaton)	TERM BLOCK HDR 10POS VERT 5.08MM	0
EM353304 PowerStor (Eaton)	TERM BLOCK PLUG 4POS STR 3.5MM	0
EM253511HO PowerStor (Eaton)	TERM BLOCK HDR 11POS 90DEG 5MM	0
EM256516VR PowerStor (Eaton)	TERM BLOCK PLUG 16POS 5.08MM	0
EM257510VO PowerStor (Eaton)	TERM BLOCK HDR 10POS VERT 5.08MM	0
EM253506HC PowerStor (Eaton)	TERM BLOCK HDR 6POS 90DEG 5MM	0
EM257508HO PowerStor (Eaton)	TERM BLOCK HDR 8POS 90DEG 5.08MM	0
EM211504H PowerStor (Eaton)	TERM BLOCK PLUG 4POS STR 5MM	178
EM257503VO PowerStor (Eaton)	TERM BLOCK HDR 3POS VERT 5.08MM	0
EM256509H PowerStor (Eaton)	TERM BLOCK PLUG 9POS STR 5.08MM	0
EM257512VO PowerStor (Eaton)	TERM BLOCK HDR 12POS VERT 5.08MM	0
EM222108H PowerStor (Eaton)	EUROMAG 2221XXH SERIES 8 POLE	0
EM256504S2463 PowerStor (Eaton)	EUROMAG W/SPECIAL MARK	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs