Terminal Blocks - Headers, Plugs and Sockets

Image	Part Number	Description / PDF	Quantity	Rfq
	A-TB508-OQ18CV ASSMANN WSW Components	TERM BLOCK HDR 18POS VERT 5.08MM	0
	A-TB500-OQ22CV ASSMANN WSW Components	TERM BLOCK HDR 22POS VERT 5MM	0
	A-TB500-VG03SB ASSMANN WSW Components	TERM BLOCK PLUG 3POS 90DEG 5MM	0
	A-TB381-TJ09 ASSMANN WSW Components	TERM BLOCK PLUG 9POS STR 3.81MM	0
	A-TB750-OQ16CV ASSMANN WSW Components	TERM BLOCK HDR 16POS VERT 7.5MM	0
	A-TB381-OP11 ASSMANN WSW Components	TERM BLOCK HDR 11POS VERT 3.81MM	0
	A-TB500-OQ22CH ASSMANN WSW Components	TERM BLOCK HDR 22POS 90DEG 5MM	0
	A-TB350-OQ07CH ASSMANN WSW Components	TERM BLOCK HDR 7POS 90DEG 3.5MM	0
	A-TB500-OP13 ASSMANN WSW Components	TERM BLOCK HDR 13POS VERT 5MM	0
	A-TB381-TH21 ASSMANN WSW Components	TERM BLOCK PLUG 21POS 3.81MM	0
	A-TB350-TT21 ASSMANN WSW Components	TERM BLOCK PLUG 21POS 3.5MM	0
	A-TB508-TJ11 ASSMANN WSW Components	TERM BLOCK PLUG 11POS STR 5.08MM	0
	A-TB508-VK18 ASSMANN WSW Components	TERM BLOCK HDR 18POS 5.08MM	0
	A-TB508-TJ20 ASSMANN WSW Components	TERM BLOCK PLUG 20POS STR 5.08MM	0
	A-TB762-OQ02CV ASSMANN WSW Components	TERM BLOCK HDR 2POS VERT 7.62MM	0
	A-TB762-OQ06CH ASSMANN WSW Components	TERM BLOCK HDR 6POS 90DEG 7.62MM	0
	A-TB762-OQ08CV ASSMANN WSW Components	TERM BLOCK HDR 8POS VERT 7.62MM	0
	A-TB350-OQ16CH ASSMANN WSW Components	TERM BLOCK HDR 16POS 90DEG 3.5MM	0
	A-TB750-TJ04 ASSMANN WSW Components	TERM BLOCK PLUG 4POS STR 7.5MM	0
	A-TB350-OQ14CH ASSMANN WSW Components	TERM BLOCK HDR 14POS 90DEG 3.5MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs