Terminal Blocks - Headers, Plugs and Sockets

Image	Part Number	Description / PDF	Quantity	Rfq
	A-TB381-VK03 ASSMANN WSW Components	TERM BLOCK HDR 3POS 45DEG 3.81MM	0
	A-TB500-OQ08CH ASSMANN WSW Components	TERM BLOCK HDR 8POS 90DEG 5MM	0
	A-TB381-VK04 ASSMANN WSW Components	TERM BLOCK HDR 4POS 45DEG 3.81MM	0
	A-TB500-OQ02CV ASSMANN WSW Components	TERM BLOCK HDR 2POS VERT 5MM	0
	A-TB350-OP11 ASSMANN WSW Components	TERM BLOCK HDR 11POS VERT 3.5MM	0
	A-TB381-TH06 ASSMANN WSW Components	TERM BLOCK PLUG 6POS 3.81MM	0
	A-TB381-OQ07CH ASSMANN WSW Components	TERM BLOCK HDR 7POS 90DEG 3.81MM	0
	A-TB500-OP06 ASSMANN WSW Components	TERM BLOCK HDR 6POS VERT 5MM	0
	A-TB500-OP22 ASSMANN WSW Components	TERM BLOCK HDR 22POS VERT 5MM	0
	A-TB350-OQ09CH ASSMANN WSW Components	TERM BLOCK HDR 9POS 90DEG 3.5MM	0
	A-TB500-TJ24 ASSMANN WSW Components	TERM BLOCK PLUG 24POS STR 5MM	0
	A-TB500-VG10SB ASSMANN WSW Components	TERM BLOCK PLUG 10POS 90DEG 5MM	0
	A-TB350-TJ12 ASSMANN WSW Components	TERM BLOCK PLUG 12POS STR 3.5MM	0
	A-TB381-OQ13CH ASSMANN WSW Components	TERM BLOCK HDR 13POS 3.81MM	0
	A-TB500-OQ06CV ASSMANN WSW Components	TERM BLOCK HDR 6POS VERT 5MM	0
	A-TB508-OQ11CV ASSMANN WSW Components	TERM BLOCK HDR 11POS VERT 5.08MM	0
	A-TB350-TJ10U ASSMANN WSW Components	TERM BLOCK PLUG 10POS STR 3.5MM	0
	A-TB350-OQ15CH ASSMANN WSW Components	TERM BLOCK HDR 15POS 90DEG 3.5MM	0
	A-TB750-OQ14CV ASSMANN WSW Components	TERM BLOCK HDR 14POS VERT 7.5MM	0
	A-TB500-OP04 ASSMANN WSW Components	TERM BLOCK HDR 4POS VERT 5MM	0

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Terminal Blocks	Screw/clamp-based connections for high current/ voltage	Industrial control panels, power distribution units
PCB Headers	Pin/grid arrays for board-to-board connections	Embedded systems, Arduino shields
RJ Connectors	Modular jacks for data/telecom signals	Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors	Multi-pin trapezoidal shells for analog/digital signals	Legacy serial interfaces, industrial sensors
USB Connectors	Hot-pluggable interfaces for power/data	Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

Insulating housing (PA66, PBT, or LCP plastics)
Contact elements (phosphor bronze, beryllium copper)
Plating materials (gold, tin, nickel for corrosion resistance)
Actuation mechanisms (screws, spring clamps, or friction fits)
EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power handling capacity
Voltage Rating (V)	Defines dielectric strength requirements
Contact Resistance (m )	Impacts signal integrity and power loss
Insertion Loss (dB)	Critical for high-speed data transmission
Mating Cycles	Indicates mechanical durability
Operating Temperature (- C to + C)	Defines environmental tolerance

5. Application Fields

Primary industries include:

Industrial automation (PLCs, HMIs)
Telecommunications (5G base stations, routers)
Consumer electronics (smartphones, wearables)
Medical equipment (imaging devices, patient monitors)
Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer	Representative Product
Phoenix Contact	COMBICON series terminal blocks
TE Connectivity	MICRO MATCH connectors
Molex	SL Series headers
Amphenol	D-Subminiature connectors
Samtec	QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage levels)
Mechanical constraints (space, vibration)
Environmental factors (temperature, humidity)
Signal integrity needs (frequency, noise rejection)
Cost vs. reliability trade-offs
Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

Miniaturization for wearable devices
High-speed connectors for 5G/6G ( 25 Gbps)
Hybrid connectors integrating power/data
Eco-friendly materials (halogen-free, RoHS compliant)
Smart connectors with built-in sensors
Automotive-grade connectors for EVs