Terminal Blocks - Headers, Plugs and Sockets

Image Part Number Description / PDF Quantity Rfq
691351400006

691351400006

Würth Elektronik Midcom

TERM BLOCK PLUG 6POS 7.62MM

201

1755664

1755664

Phoenix Contact

TERM BLOCK PLUG 10POS 90DEG 5MM

1583000

1998988

1998988

Phoenix Contact

TERM BLOCK HDR 7POS 10.16MM

0

5442594

5442594

Phoenix Contact

TERM BLOCK HDR 8POS 90DEG 5.08MM

114

1841899

1841899

Phoenix Contact

TERM BLOCK HDR 5POS 90DEG 3.5MM

0

OSTTJ0311530

OSTTJ0311530

On-Shore Technology, Inc.

TERM BLOCK PLUG 3POS STR 3.5MM

2629

XW4K-10A1-H1

XW4K-10A1-H1

Omron Electronics Components

TERM BLOCK HDR 10POS 2.54MM

0

FXPT10200

FXPT10200

Socapex (Amphenol Pcd)

TERM BLOCK PLUG 10POS 5.08MM

271

EDSTLZ951/5

EDSTLZ951/5

On-Shore Technology, Inc.

TERM BLOCK HDR 5POS 90DEG 5.08MM

90

VC0401500000G

VC0401500000G

Anytek (Amphenol Anytek)

TERM BLOCK HDR 4POS 90DEG 7.62MM

0

1027612

1027612

Phoenix Contact

TERM BLOCK PLUG 10POS 2.54MM

64

1757352

1757352

Phoenix Contact

TERM BLOCK HDR 13POS 5.08MM

50

1289320000

1289320000

Weidmuller

TERM BLOCK HDR 16POS 90DEG 3.5MM

112180

1804894

1804894

Phoenix Contact

TERM BLOCK HDR 12POS 7.62MM

0

EBRA-03-B

EBRA-03-B

Adam Tech

EURO BLOCK 3P

989

1839665

1839665

Phoenix Contact

TERM BLOCK HDR 6POS 90DEG 3.81MM

49

OSTTJ1231530

OSTTJ1231530

On-Shore Technology, Inc.

TERM BLOCK PLUG 12POS STR 3.81MM

2671

31176102

31176102

RIA Connect / METZ CONNECT

SHROUDED HEADER, RIGHT ANGLE, TH

959

1826319

1826319

Phoenix Contact

TERM BLOCK PLUG 5POS 5.08MM

42

1766725

1766725

Phoenix Contact

TERM BLOCK HDR 8POS VERT 7.5MM

84

Terminal Blocks - Headers, Plugs and Sockets

1. Overview

Terminal blocks, headers, plugs, and sockets are essential components in electrical and electronic systems for establishing reliable connections between circuits. These devices enable signal transmission, power distribution, and system modularity. Their standardized designs ensure interoperability, scalability, and ease of maintenance in complex systems.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Terminal Blocks Screw/clamp-based connections for high current/ voltage Industrial control panels, power distribution units
PCB Headers Pin/grid arrays for board-to-board connections Embedded systems, Arduino shields
RJ Connectors Modular jacks for data/telecom signals Ethernet networks (RJ45), telephone systems (RJ11)
D-Sub Connectors Multi-pin trapezoidal shells for analog/digital signals Legacy serial interfaces, industrial sensors
USB Connectors Hot-pluggable interfaces for power/data Consumer electronics, peripheral devices

3. Structure and Components

Typical structures include:

  • Insulating housing (PA66, PBT, or LCP plastics)
  • Contact elements (phosphor bronze, beryllium copper)
  • Plating materials (gold, tin, nickel for corrosion resistance)
  • Actuation mechanisms (screws, spring clamps, or friction fits)
  • EMI shielding layers (for high-frequency applications)

4. Key Technical Specifications

Parameter Importance
Current Rating (A) Determines power handling capacity
Voltage Rating (V) Defines dielectric strength requirements
Contact Resistance (m ) Impacts signal integrity and power loss
Insertion Loss (dB) Critical for high-speed data transmission
Mating Cycles Indicates mechanical durability
Operating Temperature (- C to + C) Defines environmental tolerance

5. Application Fields

Primary industries include:

  • Industrial automation (PLCs, HMIs)
  • Telecommunications (5G base stations, routers)
  • Consumer electronics (smartphones, wearables)
  • Medical equipment (imaging devices, patient monitors)
  • Automotive (EV charging systems, ADAS)

6. Leading Manufacturers and Products

Manufacturer Representative Product
Phoenix Contact COMBICON series terminal blocks
TE Connectivity MICRO MATCH connectors
Molex SL Series headers
Amphenol D-Subminiature connectors
Samtec QTE high-speed socket systems

7. Selection Guidelines

Key considerations:

  • Electrical requirements (current/voltage levels)
  • Mechanical constraints (space, vibration)
  • Environmental factors (temperature, humidity)
  • Signal integrity needs (frequency, noise rejection)
  • Cost vs. reliability trade-offs
  • Compliance with standards (IPC, IEC, UL)

8. Industry Trends

Emerging developments include:

  • Miniaturization for wearable devices
  • High-speed connectors for 5G/6G ( 25 Gbps)
  • Hybrid connectors integrating power/data
  • Eco-friendly materials (halogen-free, RoHS compliant)
  • Smart connectors with built-in sensors
  • Automotive-grade connectors for EVs

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