Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
FSD73-6-D

FSD73-6-D

Panduit Corporation

CONN FERRULE DIN 24AWG YELLOW

2686

13141060

13141060

American Electrical, Inc.

CONN FERRULE DIN TWO X 10AWG YLW

14985

0317300000

0317300000

Weidmuller

H 35.0/39 2AWG INS BEIGE 1=50PCS

40

2400.0/100

2400.0/100

Altech Corporation

CONN FERRULE 16AWG RED

2190

F84-25-TL

F84-25-TL

Panduit Corporation

CONN FERRULE DIN 6AWG

1915250

11102040

11102040

American Electrical, Inc.

CONN FERRULE W TYPE 12AWG GRAY

1834

3200917

3200917

Phoenix Contact

CONN FERRULE DIN 16AWG BLACK

4616

966066-7

966066-7

TE Connectivity AMP Connectors

CONN FERRULE DIN 20AWG ORANGE

2683

9004440000

9004440000

Weidmuller

CONN FERRULE 2 X 20AWG ORG 500PC

327

MC1100

MC1100

American Electrical, Inc.

CONN FERRULE DIN 18AWG RED

1515

FTD77-10-D

FTD77-10-D

Panduit Corporation

CONN FERRULE DIN TWO X 18AWG RED

385185000

216-204

216-204

WAGO

FERRULE; SLEEVE FOR 1.5 MM / AWG

4771

3203037

3203037

Phoenix Contact

CONN FERRULE 24AWG YELLOW

1780832000

11102010

11102010

American Electrical, Inc.

CONN FERRULE W TYPE 18AWG YELLOW

4185

0282600000

0282600000

Weidmuller

CONN FERRULE 20AWG 1=1000PC

2889

3200124

3200124

Phoenix Contact

CONN FERRULE 8AWG BROWN

7911000

3200425

3200425

Phoenix Contact

CONN FERRULE DIN 6AWG SILVER

715

1162015

1162015

American Electrical, Inc.

CONN FERRULE W TYPE 16AWG RED

3340

9019260000

9019260000

Weidmuller

CONN FERRULE DIN 6AWG BLU 100PC

0

F78-12-M

F78-12-M

Panduit Corporation

CONN FERRULE DIN 16AWG

61657000

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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