Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
2872.0/100

2872.0/100

Altech Corporation

H1.00/10D DIN STD18AWG INSULATED

6004800

9202820000

9202820000

Weidmuller

CONN FERRULE 2 X 18AWG WHT 500PC

93

1162010

1162010

American Electrical, Inc.

CONN FERRULE W TYPE 18AWG YELLOW

6701

F82-10-M

F82-10-M

Panduit Corporation

CONN FERRULE DIN 10AWG

5940

1208979

1208979

Phoenix Contact

CONN FERRULE 18AWG GRAY

215

FTD84-16-C

FTD84-16-C

Panduit Corporation

CONN FERRULE DIN 6AWG BLUE

215

F78-18-M

F78-18-M

Panduit Corporation

CONN FERRULE DIN 16AWG

2000

2222.0

2222.0

Conta-Clip

H 1,5/10

8129

1382075

1382075

American Electrical, Inc.

CONN FERRULE W TYPE 2X20AWG WHT

0

0690700000

0690700000

Weidmuller

CONN FERRULE 20AWG ORNGE 1=500PC

51372

102075

102075

American Electrical, Inc.

CONN FERRULE W TYPE 20AWG WHITE

0

3200894

3200894

Phoenix Contact

CONN FERRULE DIN 18AWG GRAY

1870

FSDXL80-8-C

FSDXL80-8-C

Panduit Corporation

CONN FERRULE DIN 14AWG BLUE

140

11122010

11122010

American Electrical, Inc.

CONN FERRULE W TYPE 18AWG YELLOW

1578

966067-6

966067-6

TE Connectivity AMP Connectors

CONN FERRULE DIN 18AWG GRAY

75

9018530000

9018530000

Weidmuller

CONN FERRULE 2 X 17AWG YLW 500PC

49

216-223

216-223

WAGO

FERRULE; SLEEVE FOR 1 MM / AWG 1

4923

9019060000

9019060000

Weidmuller

CONN FERRULE DIN 18AWG GRY 500PC

4272

FSD86-16-L

FSD86-16-L

Panduit Corporation

CONN FERRULE DIN 2AWG RED

2185550

216-206

216-206

WAGO

FERRULE; SLEEVE FOR 2.5 MM / AWG

2788

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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