Terminal Blocks - Accessories - Wire Ferrules

Image Part Number Description / PDF Quantity Rfq
FTD81-12-C

FTD81-12-C

Panduit Corporation

CONN FERRULE DIN TWO X 12AWG GRY

2147483647

9036240000

9036240000

Weidmuller

CONN FERRULE 4/0AWG 1=25PC

2

2-966067-7

2-966067-7

TE Connectivity AMP Connectors

CONN FERRULE DIN 5AWG BLUE

537

9004230000

9004230000

Weidmuller

CONN FERRULE 2/0AWG 1=50PC

8

2397.0

2397.0

Conta-Clip

H 0,5/12 OG

4123

F77-10-M

F77-10-M

Panduit Corporation

CONN FERRULE DIN 18AWG

954129000

F75-10-M

F75-10-M

Panduit Corporation

CONN FERRULE DIN 22AWG

457160000

121010600

121010600

American Electrical, Inc.

CONN FERRULE DIN 10AWG

3389

12810150

12810150

American Electrical, Inc.

CONN FERRULE DIN 16AWG

7815

F76-8-M

F76-8-M

Panduit Corporation

CONN FERRULE DIN 18AWG

1590115000

966066-4

966066-4

TE Connectivity AMP Connectors

CONN FERRULE DIN 22AWG TURQUOISE

58334

FSD85-22-L

FSD85-22-L

Panduit Corporation

CONN FERRULE DIN 4AWG YELLOW

12075750

3203309

3203309

Phoenix Contact

CONN FERRULE 15MM LENGTH WHITE

2455800

F82-18-M

F82-18-M

Panduit Corporation

CONN FERRULE DIN 10AWG

400039000

0282900000

0282900000

Weidmuller

CONN FERRULE 7AWG 1=500PC

1627

0317200000

0317200000

Weidmuller

CONN FERRULE DIN 2AWG BG 1=50PC

43

60150

60150

Swanstrom Tools

FERRULES WHT 0.5MM 50X10 STRIPS

2

12710150

12710150

American Electrical, Inc.

CONN FERRULE DIN 16AWG

21398

2623.0/100

2623.0/100

Altech Corporation

CONN FERRULE 22AWG TURQUOISE

111233700

3200564

3200564

Phoenix Contact

CONN FERRULE DIN 6AWG BLUE

33853500

Terminal Blocks - Accessories - Wire Ferrules

1. Overview

Wire ferrules are tubular connectors used to terminate stranded wires, ensuring reliable electrical connections in terminal blocks. They compress the wire strands into a solid ring or eyelet, preventing fraying and improving conductivity. These components are critical in industrial automation, power distribution, and control systems where vibration resistance and long-term stability are essential.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Open Barrel FerrulesAllow partial insertion of wires; suitable for frequent disassemblyControl panels in manufacturing systems
Insulated FerrulesInclude plastic sleeves for additional safety and insulationMedical equipment and HVAC systems
Double-Crimped FerrulesProvide dual compression points for enhanced mechanical strengthAutomotive wiring harnesses
Multi-Wire FerrulesAccommodate multiple wires in a single termination pointPower distribution boxes

3. Structure & Composition

Wire ferrules typically consist of: - Conductive Body: Made from electrolytic copper or brass for optimal conductivity - Surface Coating: Tin-plated for corrosion resistance and solderability - Insulation Sleeve: Thermoplastic material (e.g., PA66) for insulated types - Barrel Design: Precision-engineered inner diameter matching specific wire gauges

4. Key Technical Specifications

ParameterSignificance
Conductor Cross-Section Range (0.2-6 mm )Determines current-carrying capacity and wire compatibility
Rated Current (5-30 A)Defines maximum operational current under standard conditions
Crimping Force (50-200 N)Affects connection reliability and cold welding prevention
Temperature Range (-40 C to +120 C)Specifies operational limits in different environments
Material Hardness (60-90 HV)Influences durability and resistance to deformation

5. Application Fields

Primary industries include: - Industrial automation (PLC control cabinets, CNC machines) - Energy systems (solar inverters, wind turbine controllers) - Transportation (railway signaling systems, commercial vehicle wiring) - Building technology (HVAC systems, smart grid interfaces)

6. Leading Manufacturers & Products

ManufacturerRepresentative Product
Phoenix ContactMAU-SET series ferrules with push-in technology
Weidm llerKLUEGO color-coded ferrules for rail applications
TE ConnectivityDynamic ferrules for automotive vibration environments
WAGOTOPJOB S ferrules with integrated test points

7. Selection Recommendations

Key considerations: - Match ferrule inner diameter to stripped wire length (typically 0.5-1.0 mm tolerance) - Select material based on environmental factors (e.g., tin-plated for humid environments) - Consider insulation requirements per IEC 61558-1 standards - Verify compatibility with terminal block clamping mechanisms - For high-vibration applications, choose double-crimped designs

8. Industry Trends

Current developments include: - Miniaturization for PCB-mounted terminal blocks (down to 2.5 mm pitch) - Integration with smart diagnostic systems (e.g., temperature-sensing ferrules) - Adoption of halogen-free materials for improved fire safety - Development of hybrid ferrules combining power and signal transmission - Increased use of automated crimping systems in production lines

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