Terminal Blocks - Accessories - Jumpers

Image Part Number Description / PDF Quantity Rfq
C905225600

C905225600

Weidmuller

JUMPER TERM BLK 4POS SCREW

0

1718130000

1718130000

Weidmuller

JUMPER TERM BLK 7POS FLAT PIN

0

0279000000

0279000000

Weidmuller

JUMPER TERM BLK 3POS RING

0

1316900000

1316900000

Weidmuller

JUMPER TERM BLK 1POS SCREW

0

910055

910055

Weidmuller

QB 25 FOR 5.0/5.08MM PC BLOC

0

0284300000

0284300000

Weidmuller

JUMPER TERM BLK 2POS RING

0

0520060000

0520060000

Weidmuller

JUMPER TERM BLK 25POS ROUND PIN

0

0631600000

0631600000

Weidmuller

JUMPER M2.5X10

0

1057960000

1057960000

Weidmuller

JUMPER TERM BLK 8POS SCREW-IN

0

1053080000

1053080000

Weidmuller

JUMPER TERM BLK 2POS SCREW-IN

0

0520000000

0520000000

Weidmuller

JUMPER TERM BLK 25POS ROUND PIN

0

7920120000

7920120000

Weidmuller

JUMPER TERM BLK 2POS FLAT PIN

0

1826910000

1826910000

Weidmuller

JUMPER TERM BLK 4POS SCREW

0

0207900000

0207900000

Weidmuller

JUMPER TERM BLK 3POS LINK

0

1578850000

1578850000

Weidmuller

JUMPER TERM BLK 3POS RING

0

1806620000

1806620000

Weidmuller

JUMPER TERM BLK 2POS REDUCER

0

1492-SJS

1492-SJS

Weidmuller

TERMINAL QB10/IP WSI 4 INSULATED

0

9501350000

9501350000

Weidmuller

JUMPER TERM BLK 2POS SCREW-IN

0

1059360000

1059360000

Weidmuller

JUMPER TERM BLK 12POS SCREW-IN

0

0205900000

0205900000

Weidmuller

JUMPER TERM BLK 4POS FLAT PIN

0

Terminal Blocks - Accessories - Jumpers

1. Overview

Terminal block jumpers are conductive components used to establish electrical connections between adjacent terminals in terminal blocks. They serve as critical accessories in electrical systems, enabling circuit continuity, signal routing, and power distribution. With the increasing complexity of industrial automation and electrical systems, jumpers play a vital role in optimizing wiring efficiency, reducing installation time, and enhancing system reliability.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Shorting Jumpers Low-resistance copper/aluminum bridges for permanent connections Current transformer circuits, power distribution panels
Bridge Jumpers Modular design with multiple contact points PLC control systems, relay panels
Removable Jumpers Tool-free insertion/removal for maintenance flexibility Test equipment, temporary wiring systems
Insulated Jumpers Encapsulated design with protective housing High-voltage switchgear, hazardous environments
Marking Jumpers Integrated labeling for circuit identification Control cabinets, industrial machinery

3. Structure and Composition

Typical jumper assemblies consist of: 1) Conductive elements (copper alloys, tin-plated surfaces) 2) Insulation housing (PA66, UL94-V0 rated thermoplastics) 3) Contact springs (phosphor bronze with gold plating) 4) Mechanical locking features (snap-in or screw-fixed) 5) Optional marking inserts. The design ensures vibration resistance (up to 15G), IP20 protection rating, and compliance with IEC 60947 standards.

4. Key Technical Specifications

Parameter Typical Range Importance
Rated Voltage 250V-1000V AC/DC Determines insulation requirements
Current Capacity 10A-200A Dictates conductor cross-section
Contact Resistance <10m Impacts thermal performance
Operating Temp. -40 C to +120 C Affects material selection
Short Circuit Withstand 10kA-50kA Safety and system protection

5. Application Fields

Key industries include: - Industrial Automation (PLC cabinets, robotics) - Energy Systems (solar inverters, wind turbines) - Transportation (railway control systems, EV charging) - Building Infrastructure (HVAC systems, smart grids) - Test & Measurement (laboratory equipment, diagnostic tools)

6. Leading Manufacturers & Products

Manufacturer Product Series Key Features
Phoenix Contact FK-U/ jumper series Modular bridge design, 17.5mm pitch
Weidm ller SAM series Tool-free operation, color-coded variants
TE Connectivity CHC jumpers High vibration resistance, automotive grade
Wago 287-series CAGE CLAMP technology, 35mm DIN rail
Omron V-terminal jumpers UL/CSA certified, 50A rating

7. Selection Recommendations

Key considerations: 1) Electrical requirements (current/voltage matching) 2) Environmental conditions (temperature, corrosion) 3) Installation method (DIN rail, panel mount) 4) Maintenance needs (removable vs. fixed) 5) Compatibility with terminal block pitch (2.5mm to 100mm)

8. Industry Trends

Current development trends include: - Miniaturization (sub-2.5mm pitch jumpers) - Smart integration (IoT-enabled monitoring jumpers) - Material innovation (graphene-enhanced conductors) - Modular systems (tool-less reconfiguration) - Sustainability (halogen-free materials, RoHS compliance)

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