Rectangular Connectors

Rectangular Connectors - Housings

Part Number	Description / PDF	Quantity
DF63W-2EP-3.96C Hirose	CONN PLUG 3.96MM 2POS	99
HIF3BB-50D-2.54C(63) Hirose	CONN SOCKEY 50POS 2.54MM DUAL	99
DF20A-40DS-1C Hirose	CONN SOCKET CRIMP 40POS DUAL	1720
PS2-42PC Hirose	CONN PLUG 42POS	0
DF3AA-6EP-2C Hirose	CONN PLUG HOUSING 6POS 2MM	0
DF1B-6DS-2.5RC Hirose	CONN RECEPT HOUSING 6POS 2.5MM	1204
A3B-12D-2C Hirose	CONN 2MM HOUSING 12 POS DUAL	1586
DF3-14S-2C Hirose	CONN RECEPT HOUSING 14POS 2MM	390
DF62W-4EP-2.2C Hirose	CONN PLUG HOUSING 4POS 2.2MM	272
DF1B-12EP-2.5RC Hirose	CONN PLUG HOUSING 12POS 2.5MM	0
DF33C-2S-3.3C Hirose	CONN RCPT CRIMP 3.3MM 2POS	254
DF58-6S-1.2C Hirose	CONN RCPT 1.2MM 6POS	0
DF65-5S-1.7C Hirose	CONN RCPT 1.7MM 5POS	229
DF51K-26DS-2C(800) Hirose	CONN RCPT 2MM DUAL 26POS	8
DF1B-12DS-2.5RC Hirose	CONN RECEPT HOUSING 12POS 2.5MM	1101
DF22A-4DEP-7.92C Hirose	CONN PLUG HOUSING 4POS 7.92MM	0
DF62P-4EP-2.2C Hirose	CONN PLUG PNL MNT 4POS	0
DF60A-1S-10.16C(15) Hirose	CONN RCPT 1POS 10.16MM CRIMP	398
GT8E-8S-2C Hirose	CONN SKT 2MM 8POS	0
GT8E-8P-HU Hirose	CONN PLUG 2MM 8POS	21

Rectangular Connectors - Housings

1. Overview

Rectangular connectors - housings are critical components in electrical and electronic systems, serving as mechanical enclosures for contact arrays and providing alignment and protection for mating interfaces. Defined by their standardized rectangular cross-sections, these housings enable reliable signal and power transmission across diverse applications. Their importance in modern technology lies in their ability to standardize connectivity solutions while supporting miniaturization, high-speed data transfer, and harsh-environment performance in industries ranging from telecommunications to automotive systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Single-row Housings	Compact design with one linear contact array	Consumer electronics internal connectors
Double-row Housings	Parallel contact arrangement for higher density	Industrial control panels and PLCs
High-density Housings	Miniaturized contacts with pitch 1.27mm	Telecom backplanes and server racks
Waterproof Housings	IP67+ rated sealing with gaskets/O-rings	Outdoor EV charging stations
Modular Housings	Customizable insert configurations	Multifunctional industrial equipment

3. Structure and Components

Typical housing assemblies consist of:

Insulating body (LCP/PBT thermoplastics) with precise contact cavities
Integral polarization keys to prevent mis-mating
Integrated latch mechanisms (positive/negative locks)
Sealing interfaces (for IP-rated variants)
PCB mounting features (through-hole/SMT terminations)

Contact retention systems use beam-type spring contacts with gold-plated phosphor bronze alloys, while environmental seals employ silicone rubber gaskets.

4. Key Technical Specifications

Parameter	Importance
Rated Voltage (50-600V)	Determines dielectric strength and application safety
Current Rating (1-40A)	Defines power transmission capacity
Contact Resistance ( 10m )	Impacts signal integrity and power loss
Insulation Resistance ( 10G )	Ensures electrical isolation between circuits
Operating Temperature (-55 C to +150 C)	Dictates environmental suitability
IP Rating (IP20-IP69K)	Specifies protection against solids/liquids
Mechanical Life (500-10,000 cycles)	Indicates durability for frequent mating

5. Application Fields

Primary industry applications include:

Telecommunications: 5G base stations, optical network terminals
Industrial Automation: PLC I/O interfaces, sensor/actuator connections
Automotive: EV battery management systems, ADAS connectors
Medical Equipment: Diagnostic imaging device interfaces
Consumer Electronics: Laptop power/data hybrid connectors

Case Study: TE Connectivity's AMPMODU series enables modular connectivity in factory automation systems, supporting rapid replacement of sensors and valves without rewiring.

6. Leading Manufacturers and Products

Manufacturer	Representative Product Series
TE Connectivity	AMPMODU, CONSENT
Amphenol ICC	EB15, CPC12
Molex	Micro-Fit 3.0, MX150
Delphi Electronics	GT Advanced, Metri-Pack 150
JAE Electronics	DF11, MX64

7. Selection Recommendations

Key selection criteria:

Determine current/voltage requirements with 20% safety margin
Match contact pitch (2.54mm standard, 0.8mm for HDI applications)
Select appropriate locking mechanism (latch/screw types for vibration environments)
Verify material compliance (UL94 V-0 rated for flammability)
Assess environmental requirements (temperature, humidity, chemical exposure)
Evaluate termination compatibility (wire gauge range for crimp versions)

Prioritize suppliers with global footprint for volume production support.

8. Industry Trends

Key development directions:

Miniaturization: Sub-1mm pitch solutions for mobile devices
High-speed capability: Differential pair designs for 25+ Gbps data rates
Eco-friendly materials: Halogen-free thermoplastics adoption
Smart integration: Embedded sensors for condition monitoring
Standardization: Universal designs per IEC 60603-7 series

The global market is projected to grow at 6.2% CAGR through 2027, driven by electric vehicle and 5G infrastructure demands.