Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
95278-102B04LF

95278-102B04LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 4POS 2.54MM

0

69913-104LF

69913-104LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 8POS 2.54MM

0

77313-802-10LF

77313-802-10LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 10POS 2.54MM

22

54102-T30-00

54102-T30-00

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 45000POS 2.54MM

0

98423-G61-04LF

98423-G61-04LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 8POS 2MM

433

G881A24102T3EU

G881A24102T3EU

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 24POS 3MM

640

77313-127-42LF

77313-127-42LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 42POS 2.54MM

0

68000-221HLF

68000-221HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 21POS 2.54MM

0

68000-606

68000-606

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

0

54101-T10-02

54101-T10-02

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

77315-801-17LF

77315-801-17LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 17POS 2.54MM

0

68498-204HLF

68498-204HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 4POS 2.54MM

0

20021121-00044D4LF

20021121-00044D4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 44POS 1.27MM

0

10129380-906002BLF

10129380-906002BLF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 6POS 2.54MM

9578

77317-803-24LF

77317-803-24LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 24POS 2.54MM

0

77318-132LF

77318-132LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 24POS 2.54MM

0

10075024-G01-25ULF

10075024-G01-25ULF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 50POS 2MM

0

20021121-00062D1LF

20021121-00062D1LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 62POS 1.27MM

0

54101-G32-02

54101-G32-02

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

20021121-00080D4LF

20021121-00080D4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 80POS 1.27MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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