Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
54102-S1005LF

54102-S1005LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 10POS 2.54MM

0

77313-424-16LF

77313-424-16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 16POS 2.54MM

0

54101-T30-05-A02

54101-T30-05-A02

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 5POS 2.54MM

0

20021221-00040D1LF

20021221-00040D1LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 40POS 1.27MM

0

95278-102B16LF

95278-102B16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 16POS 2.54MM

0

861400031YO3LF

861400031YO3LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

0

68024-104HLF

68024-104HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 4POS 2.54MM

0

77311-487-06LF

77311-487-06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

0

54202-T3004ALF

54202-T3004ALF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 8POS 2.54MM

0

20021221-00034D4LF

20021221-00034D4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 34POS 1.27MM

0

67996-406HLF

67996-406HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

1113

67996-472HLF

67996-472HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 72POS 2.54MM

199

77311-424-27LF

77311-424-27LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 27POS 2.54MM

0

77313-802-18LF

77313-802-18LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 18POS 2.54MM

0

78548-202

78548-202

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS

0

68002-102

68002-102

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

20021121-00018T4LF

20021121-00018T4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 18POS 1.27MM

2015

77311-102S06LF

77311-102S06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

0

54202-S3007ALF

54202-S3007ALF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 14POS 2.54MM

0

10076801-406T32LF

10076801-406T32LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 32POS 2.54MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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