Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
68459-140HLF

68459-140HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 40POS 2.54MM

0

95293-802-12LF

95293-802-12LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 12POS 2.54MM

0

67996-116HLF

67996-116HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 16POS 2.54MM

1177

77317-809-72LF

77317-809-72LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 72POS 2.54MM

0

68488-116HLF

68488-116HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 16POS 2.54MM

0

95278-101B06LF

95278-101B06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 6POS 2.54MM

1140

95278-402A16LF

95278-402A16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 16POS 2.54MM

0

77315-818-18LF

77315-818-18LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 18POS 2.54MM

0

10146997-12000LF

10146997-12000LF

Storage & Server IO (Amphenol ICC)

MINITEKPWR 5.70MM RIGHT ANGLE TH

590

78511-205HLF

78511-205HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 5POS 2.54MM

0

98401-101-42LF

98401-101-42LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 42POS 2.54MM

0

77311-124-28LF

77311-124-28LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 28POS 2.54MM

0

77313-129-70LF

77313-129-70LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 70POS 2.54MM

0

77311-127-18LF

77311-127-18LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 18POS 2.54MM

0

95293-102-17LF

95293-102-17LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 17POS 2.54MM

0

76382-404LF

76382-404LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 4POS 2.54MM

678

10129379-902002BLF

10129379-902002BLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 2POS 2.54MM

19568

20021121-00032D4LF

20021121-00032D4LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 32POS 1.27MM

0

68001-203HLF

68001-203HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

22836

57102-G06-02LF

57102-G06-02LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 4POS 2MM

1608

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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