Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
68016-408HLF

68016-408HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 8POS 2.54MM

702

77315-418-09LF

77315-418-09LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 9POS 2.54MM

0

95293-102-06LF

95293-102-06LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 6POS 2.54MM

0

54102-S0804LF

54102-S0804LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 8POS 2.54MM

0

95278-401B40LF

95278-401B40LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 40POS 2.54MM

45

75844-319-72LF

75844-319-72LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 72POS 2.54MM

0

68023-436

68023-436

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 36POS 2.54MM

0

68466-103HLF

68466-103HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 3POS 2.54MM

0

68602-112HLF

68602-112HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 12POS 2.54MM

560

52601-S16-6LF

52601-S16-6LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 16POS 2.54MM

613

95293-802-10LF

95293-802-10LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 10POS 2.54MM

0

69192-210HLF

69192-210HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 10POS 2.54MM

801

78938-102HLF

78938-102HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 2POS 2.54MM

0

77317-104-42LF

77317-104-42LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 42POS 2.54MM

0

77311-801-11LF

77311-801-11LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 11POS 2.54MM

0

69192-106

69192-106

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 6POS 2.54MM

0

54101-G08-02

54101-G08-02

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

77313-824-70LF

77313-824-70LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 70POS 2.54MM

0

68464-424HLF

68464-424HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 24POS 2.54MM

0

68000-302HLF

68000-302HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 2POS 2.54MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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