Rectangular Connectors - Headers, Male Pins

Image Part Number Description / PDF Quantity Rfq
98464-G61-10ULF

98464-G61-10ULF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 10POS 2MM

826

861400081YO2LF

861400081YO2LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 8POS 2.54MM

0

20021221-00050T8LF

20021221-00050T8LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 50POS 1.27MM

0

68000-600H

68000-600H

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36000POS 2.54MM

0

77311-822-30LF

77311-822-30LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 30POS 2.54MM

0

77317-803-26LF

77317-803-26LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 26POS 2.54MM

0

78938-206H

78938-206H

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 6POS 2.54MM

0

77315-118-18LF

77315-118-18LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 18POS 2.54MM

0

68001-226HLF

68001-226HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 26POS 2.54MM

0

94063-416HLF

94063-416HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 16POS 2.54MM

0

68032-636

68032-636

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

0

68002-133HLF

68002-133HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 33POS 2.54MM

0

68015-203-085045LF

68015-203-085045LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 3POS 2.54MM

0

77313-801-38LF

77313-801-38LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 38POS 2.54MM

0

95278-801-16LF

95278-801-16LF

Storage & Server IO (Amphenol ICC)

CONN HEADER SMD 16POS 2.54MM

0

77315-118-28LF

77315-118-28LF

Storage & Server IO (Amphenol ICC)

CONN HEADER R/A 28POS 2.54MM

0

68002-236

68002-236

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 36POS 2.54MM

0

69133-104HLF

69133-104HLF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 4POS 2.54MM

0

77313-827-72LF

77313-827-72LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 72POS 2.54MM

0

77313-118T20LF

77313-118T20LF

Storage & Server IO (Amphenol ICC)

CONN HEADER VERT 20POS 2.54MM

0

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Single-Row Headers Linear arrangement, 0.1" pitch standard, low-cost solution Prototyping boards, Arduino shields
Double-Row Headers Parallel dual-row configuration, higher contact density Industrial control systems, PLC modules
High-Density Headers Sub-0.05" pitch, optimized for miniaturization Smartphones, medical sensors
Right-Angle Headers 90 oriented pins for vertical space optimization Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

  • Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
  • Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
  • Mechanical Features: Polarization keying, anti-wobble design, and retention latches
  • Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter Importance
Current Rating (Amps/contact) 0.5-10A determines power handling capability
Contact Resistance (m ) 10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage 100-1000V defines insulation reliability
Operating Temperature Range -55 C to +125 C ensures environmental durability
Insertion Force (N) 0.5-5N impacts mating cycle longevity

5. Application Fields

  • Consumer Electronics: Laptops, gaming consoles, smart home devices
  • Automotive: ECU interconnects, sensor harnesses, infotainment systems
  • Industrial: CNC machine controllers, robotics interfaces
  • Medical: Diagnostic equipment, patient monitoring systems
  • Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer Representative Product
TE Connectivity AMPMODU 205796-1 (0.05" micro pitch header)
Molex PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC 10118801-01 (high-speed differential pair header)
JAE Electronics DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

  1. Electrical requirements (current/voltage rating)
  2. Space constraints (pitch size and profile height)
  3. Environmental conditions (temperature, vibration, moisture)
  4. Termination method compatibility (through-hole vs SMT)
  5. Expected mating cycles (durability requirements)
  6. Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

  • Miniaturization: Development of 0.3mm pitch connectors for wearable devices
  • High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
  • Modular Design: Integration with hybrid power/signal transmission capabilities
  • Sustainability: Adoption of halogen-free materials and RoHS compliance
  • Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking
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