Rectangular Connectors - Headers, Male Pins

Part Number	Description / PDF	Quantity
CP-01404140 CviLux	4.20MM 4 POS DUAL ROWS RIGHT ANG	8960
CI1506M1VR0-NH CviLux	6 POS 1.50MM(.059) WIRE TO BOARD	5400
CI1110M1VR0-NH CviLux	10 POS 1.00MM(.039) SINGLE ROW S	495
CI0105M1HR0-NH CviLux	5 POS 2.00MM(.079) SINGLE ROW SM	6300
CI1102M1VR0-NH CviLux	2 POS 1.00MM(.039) SINGLE ROW ST	5680
CP-01312130 CviLux	4.20MM 12 POS DUAL ROWS STRAIGHT	8976
CI2502P1V00-LF CviLux	2 POS 2.50MM (.098) WIRE TO BOAR	5990
CI1503M1VR0-NH CviLux	3 POS 1.50MM(.059) WIRE TO BOARD	5400
CI5202P1V00-LF CviLux	2 POS 3.96MM(.156) WIRE TO BOARD	1986
CP-01306130 CviLux	4.20MM 6 POS DUAL ROWS STRAIGHT	8960
CI0103P1VK0-NH CviLux	3 POS 2.00MM(.079) SINGLE ROW ST	5900
CI3103P1V00-NH CviLux	3 POS 2.54MM(.100) WIRE TO BOARD	7995
CI2506P1H00-LF CviLux	6 POS 2.50MM (.098) WIRE TO BOAR	6000
CI0102M1VR0-NH CviLux	2 POS 2.00MM(.079) SINGLE ROW SM	3000
CI0108M1HR0-NH CviLux	8 POS 2.00MM(.079) SINGLE ROW SM	6300
CP-01310110 CviLux	4.20MM 10 POS DUAL ROWS STRAIGHT	8944
CI1107M1HR0-NH CviLux	7POS 1.00MM(.039) SINGLE ROW RIG	6000
CI1106M1VR0-NH CviLux	6 POS 1.00MM(.039) SINGLE ROW ST	6000
CI0104P1VK0-NH CviLux	4 POS 2.00MM(.079) SINGLE ROW ST	5000
CP3504P1V00-NH CviLux	4 POS 3.00MM(.118) DUAL ROWS VER	4440

Rectangular Connectors - Headers, Male Pins

1. Overview

Rectangular connectors with male pins, commonly referred to as pin headers, are modular electrical interfaces featuring parallel rows of conductive prongs enclosed in a dielectric housing. These components enable reliable signal and power transmission between PCBs (Printed Circuit Boards), cables, and subsystems. Their standardized design, ease of assembly, and scalability make them critical in modern electronics, from consumer devices to industrial machinery.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Single-Row Headers	Linear arrangement, 0.1" pitch standard, low-cost solution	Prototyping boards, Arduino shields
Double-Row Headers	Parallel dual-row configuration, higher contact density	Industrial control systems, PLC modules
High-Density Headers	Sub-0.05" pitch, optimized for miniaturization	Smartphones, medical sensors
Right-Angle Headers	90 oriented pins for vertical space optimization	Automotive ECUs, server motherboards

3. Structure and Composition

Typical male pin headers consist of:

Contact System: Phosphor bronze or beryllium copper pins with gold-plated contact areas
Insulation Housing: High-temperature resistant LCP (Liquid Crystal Polymer) or nylon material
Mechanical Features: Polarization keying, anti-wobble design, and retention latches
Mounting Options: Through-hole, SMT (Surface Mount Technology), or press-fit terminations

The contacts are arranged in standardized grids (commonly 2.54mm/0.1" pitch) with polarization features to prevent mis-mating.

4. Key Technical Specifications

Parameter	Importance
Current Rating (Amps/contact)	0.5-10A determines power handling capability
Contact Resistance (m )	10-30m affects signal integrity and power efficiency
Dielectric Withstanding Voltage	100-1000V defines insulation reliability
Operating Temperature Range	-55 C to +125 C ensures environmental durability
Insertion Force (N)	0.5-5N impacts mating cycle longevity

5. Application Fields

Consumer Electronics: Laptops, gaming consoles, smart home devices
Automotive: ECU interconnects, sensor harnesses, infotainment systems
Industrial: CNC machine controllers, robotics interfaces
Medical: Diagnostic equipment, patient monitoring systems
Telecom: Base station hardware, fiber optic transceivers

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	AMPMODU 205796-1 (0.05" micro pitch header)
Molex	PicoBlade 0510210400 (ultra-compact wire-to-board connector)
Amphenol ICC	10118801-01 (high-speed differential pair header)
JAE Electronics	DF11 Series (0.5mm pitch FPC-to-PCB connector)

7. Selection Guidelines

Key considerations:

Electrical requirements (current/voltage rating)
Space constraints (pitch size and profile height)
Environmental conditions (temperature, vibration, moisture)
Termination method compatibility (through-hole vs SMT)
Expected mating cycles (durability requirements)
Cost vs performance trade-offs

Example: For automotive applications, select headers with AEC-Q200 certification and 3 m gold plating for vibration resistance.

8. Industry Trends

Miniaturization: Development of 0.3mm pitch connectors for wearable devices
High-Speed Performance: Optimization for 10+ Gbps data rates in 5G infrastructure
Modular Design: Integration with hybrid power/signal transmission capabilities
Sustainability: Adoption of halogen-free materials and RoHS compliance
Smart Manufacturing: Embedded RFID tags for connector lifecycle tracking